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ArizonaWarrior's Mods and Accessories
(some sections updated October 10th 2012)
Battery:
SVR-14 (minor battery-box heat-up and cable mods) (April 2010).
Original 2003 Yuasa GT14B-4-GS battery (January 2003 to April 2010).
Schumacher SEM-1562A Companion floater-charger w/pigtail-plug*.
NOTE: SEM-1562A has auto-desulphation so not for lithium batteries.
.*BohemianBiker.com pigtail-plug to Cig Lighter Outlet (MP3/Phone).
Billet and Chrome Goodies:
Star chrome billet rear fender stays STR-5PX81-10-00.
Star chrome upper belt guard STR-5PX85-10-01.
Star chrome cam cover STR-5PX27-41-01.
Star chrome alternator cover STR-5PX27-44-01.
Star chrome timing cover STR-4WM59-20-00.
Star chrome clutch cover insert STR-5PX27-43-01.
Star chrome rotating drive pulley case STR-5PX27-82-01.
Star chrome billet fork cap covers STR-5PX27-01-01.
Star chrome billet head bolt covers STR-4WM27-37-01.
Star chrome fork stem nut cover STR-5PX27-06-01.
Star chrome front master cylinder cap STR-4WM18-10-01 (not rec).
Star OEM pulley nut 90179-22004-00, washer 90215-26241-00.
Hunter1630 custom billet swing arm covers.
Hunter1630 custom billet front axle covers.
Kuryakyn 7418 billet chrome wide clutch/brake levers.
Kuryakyn 1438 long stem oval mirrors w/1446 adapter.
Kuryakyn 6235 ISO grips w/6250 throttle boss.
Kuryakyn 6221-red, 6222-blue, 6223-gold grip accent rings.
Kuryakyn 7965 ISO rider pegs with 8812 adapters.
Kuryakyn 8851 ISO shift peg cover.
Kuryakyn 8851 ISO brake peg cover.
Body:
Low & Mean Cowling w/stainless mesh (VacuCoat chrome not rec).
Speedstar chrome left-scoop STR-5PX09-67-01 w/stainless mesh.
Speedstar chrome right-scoop STR-5PX09-57-01 w/stainless mesh.
Star 26H-21308-00-00/90151-06038-00 helmet lock keyed to Warrior.
Star steel inner-fender kit STR-5PX82-00-00 (top-half plate mount).
Kuryakyn 4144 GranTour luggage.
Yamaha fender decals removed.
Brakes:
Replaced brake linings/springs w/factory sintered, fluid flush, pad-bed-in.
Galfer 3-line stainless front brake line FK003D311F (not recommended).
Barnett fully-lined braided stainless steel clutch and throttle cable sets.
Yamaweezle/Jarv Rear Brake Tidy:
...Goodridge BL992-32C switch with PBL-BOOT (orangecycleparts.com on Amazon).
...Compression Spring 38 Lb/In, Fastenal #166715 Steel/Zinc (2-pack for spare).
...Climax #C-056-S Stainless Steel 9/16-inch ID Collar, Fastenal #0402958.
...Black 3/4-inch Heat-Shrink over brake rod under spring ~3-inch long.
...Spring compressed ~1/4-inch, rod dimpled and Loctite 243 on set screw.
Clutch:
Barnett SR2/511-90-10002 clutch spring assembly (gold springs).
Yamaha OEM fiber and steel clutch discs.
ECU, Intake, Exhaust, Fuel:
Cobra Fi2000 PowrPro CVT 92-1772AT and -AIS
Yamaha 2-1-2 Speedstar exhaust SPD-5PX09-90-04.
Yamaha rear brake reservoir relocation plate.
Joined fuel tank roll-over hose to tank overfill hose.
Churchkey VBak with K&N RC1290's plus chrome LCV filter.
Barons BAK sensor and coil-relocation plate.
LCV relocated onto sensor and coil relocation plate.
Opened main harness, extended sensor wires for relo-plate.
Spade-type toggle w/boot w/safety cover - for ECU-bump.
My factory settings for CO1: -3 and CO2: -6 (bought new in AZ).
Bump Date: 10-20-09: CO1: -5 and CO2: -8 (revised map for PC3USB)(1st Bump)
Bump Date: 11-10-09: CO1: -6 and CO2: -9 (revised map for PC3USB)
Bump Date: 05-08-12: CO1: -3 and CO2: -6 (back to stock for Cobra CVT)
Bump Date: 06-21-12: CO1: -5 and CO2: -8 (testing Cobra CVT autotuner)
Bump Date: 07-03-12: CO1: -3 and CO2: -6 (testing Cobra CVT autotuner)
Bump Date: 07-26-12: CO1: -1 and CO2: -4 (testing Cobra CVT autotuner)
Bump Date: 07-26-12: CO1: -2 and CO2: -5 (testing Cobra CVT autotuner)
Bump Date: 07-26-12: CO1: -3 and CO2: -6 (testing Cobra CVT autotuner)
Bump Date: 07-26-12: CO1: -4 and CO2: -7 (testing Cobra CVT autotuner)
Bump Date: 07-26-12: CO1: -5 and CO2: -8 (testing Cobra CVT autotuner)
Bump Date: 07-26-12: CO1: -3 and CO2: -6 (testing Cobra CVT autotuner)
Bump Date: 09-09-12: CO1: -2 and CO2: -5 (and Cobra autotuner set +1.0)
Bump Date:
Handlebars, Cruise Control, Windshield:
Star STR-5PX75-12-00 Double T Fatbars.
BrakeAway 5CP02 billet aluminum cruise control.
Star STR-5PX05-00-31 Boulevard windshield.
Ignition Coils, Plugs, Wires:
Dynatek DC2-1 40,000-volt coil set mounted boots-in at stock location.
Mounted w/stainless button-head screws to clear primary terminals.
Modified left and right cable guide plates to clear primary terminals.
Magnecor custom 8mm 55,000-volt Electrosport 80 Ignition Cables.
Plug Boots: 3.5" long straight black.
Coil Boots: Normal straight black.
Ignition wire overall lengths (coil boots facing 'in' at stock location):
One each 11.5" oal (better 11" with 3" boot).
One each 13.5" oal (better 13" with 3" boot).
One each 28.5" oal (better 27" with 3" boot).
One each 31.0" oal (better 29" with 3" boot).
NGK Iridium DPR7EIX-9 spark plugs (.033" gap) fitted with
. . . #067606-0051 self-tap terminal nut (Monarch 1-888-800-9629)
. . . note these terminal nuts may or may not come w/the spark plugs.
Lighting:
Clear Alternatives intergrated tail light & signals.
Clear Alternatives clear front signal lenses, amber bulbs.
Front reflectors 16-117A Show Chrome clear lens amber LED's.
Rear reflectors clear lens single LED's that glow red.
Headlight H4 bulb 90/100w Narva #48901 (P43T38) since 2005.
Oil Pressure:
Wet-dial custom oil pressure gauge (DarkStar).
Wet-Clutch Motor Oil:
1. Amsoil 20W50 MCV Full Synthetic [favorite]
2. Mobil 1 20W50 V-Twin Full Synthetic
3. Yamalube4 10W40 or 20W50
Oil Filter:
1. Bosch #3323 (14~18 psi)(Anti-Backflow)(3-1/2" long) [favorite]
2. Yamaha #3FV-13440-10-00 (~14psi) (Nippon-Denso #115010-6010)
3. Mobile 1 #M1-110 (12~18psi)
4. Purolator Pure One PL14610 (11~17psi)
Middle Drive Oil:
1. Redline MT-90 75w-90 GL-4 Full Synthetic Manual Trans/Transaxle
Recalls:
Trans, TPS, CPS recalls all correctly done by dealer.
My TT handlebars were not effected by the Yamaha recall.
Seats:
OEM '03 Stinger seat shaved & enhanced by Crusteel45.
Mustang 75871 Vintage Tour seat set for '02-'03 Warriors.
MC Enterprises 291-38 backrest w/pad for '02-'03 (291-33 for '04+).
Note: the MC backrest is great for luggage tie-down and light passengers.
Tires and Suspension:
Avon Storm ST AV56 200/50ZR17 rear tire (primo) (also have a spare).
Avon Storm Ultra2 AV55 120/70ZR18 (ultra-primo)
Eibach 1000# rear spring 0700.225.1000 (GroundControl).
LA Choppers 1304-0190 adj. lowering links, can drop 2+ inches (primo).
. . . (mine is set at 1" drop) (also sold as Barons P/N BA-7500-20).
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Handy Info:
Battery Box (inch): L=6 H=5-3/4 W=3-7/16 top 3-1/16 base.
Battery Box 'Cable Hump': ~4 inches tall and 3/8" max thick.
(heated hump w/heatgun 1 minute and SVR14 Battery slid right in)
Special Tools:
Swing-Arm Removal: 1/2" Drive 6 point Socket 27MM
Front Wheel Removal: 1/2"Drive Hex Bit Socket 19MM
Middle Drive Fluid Plug Tool: pliers and 3/32-inch thick washer with one edge ground flat:
1/2-inch flat Washer is 3/32-inch (2.3mm) thick; 9/16-inch (14.3mm) ID; 1-3/8-inch (34.8mm) OD.
Lifting Tools:
Craftsman aluminum motorcycle jack.
T-Rex v-type front and rear race stands, gold. (Oct2012: stand is showing signs of weakening)
Tie-Downs:
Adran RatCam 2,500Lb aircraft quality ratchet (plain blue)
Fastener Security:
Loctite #243 Blue (no-heat)(when thread locker called-out but not identified by number).
Loctite #648 Red (when specifically called-out in service manual, like brake rotor screws).
Permatex 77124 nickle anti-seize (dab on spark plug and exhaust threads).
Unusual Spare Parts On-Hand:
Emergency Drive Belt - H.D. #40171-97 ('95-'99 USA Softail).
S&S-Gates X3N Carbon Cord Drive Belt #106-0359 (130T 14mm 1-1/8")
02-05 front drive pulley nut 90179-22004-00
02-05 front drive pulley tab washer 90215-26241-00
Melling #JB-2011 Hydraulic Lifters (autozone)
Nippon Fuel Injectors IMP-732, Yamaha Part Number 5FL-13761-00-00
Song Chuan 896H-1CH-C (12VDC 30/50) as future cod fix (www.mouser.com)
12mm spark plug crush washer #P-678 (www.sparkplugs.com)(Monarch 888-800-9629)
14mm aluminum oil pan plug gasket #65292 (www.DormanProducts.com)
Spare M6x8 1.0-pitch stock header (and S*) bung plugs with flat washer.
Spare exhaust header-to-jug gaskets 3EG-14613-00-00.
OEM ECU (5PX-01) 5PX-8591A-01-00 from a 2004 bike.
OEM Pick-Up Coil (CPS) Recall Kit with gasket #90891-30047
OEM Signal Flasher (Denso FB257H) 5PX-83350-00-00 (thanks Tomba)
OEM Headlight Relay #5JJ-81950-29-0-00
OEM Rectifier Regulator 5JW-81960-00-00 thanks KylyNV)
OEM Starter Relay 4YR-81940-02-00 (thanks KyleNV)
OEM Rear 2004 Shock #5PX-22210-20-00 (shock only, not links or spring)
OEM O-ring 4X8-24512-00-00 for main tank fuel filter/outlet.
OEM Rear Wheel Hub Cush Drive Dampers 4WM-25364-00-00 (set of 6)
OEM Aux Fuel Tank 5PX-24280-00-00 w/Pump 5PX-13907-00-00 & Filter 5PX-24560-00-00.
OEM Aux Fuel Tank 5PX-24280-00-00 (loose)
OEM Aux Fuel Pump Filter 5PX-24560-00-00 (loose)
OEM Fuel Pressure Regulator 5PX-13906-00-00
OEM Left Side Dry Break 5PX-24305-00-00 Female, 5PX-24304-01-00 Male.
OEM UnderSeat Dry Break 5PX-24305-00-00 Female, 5PX-24304-11-00 Male.
Viton 3/4 x 9/16 x 3/32 o-rings for stock dry breaks (Size #113)
Colder Drybreak coupling LCD17006FV 3/8" barbed valved viton Female side
Colder Drybreak Coupling LCD22006FV 3/8" barbed valved viton Male side
NOTE: Colder dry breaks available from http://tourtank.com/Parts.html (3/8").
Possible Future Unusual Spare Parts (no rush):
Lean Angle Sensor 5PS-82576-01-00
New version 2003 Throttle Position Sensor 3P6-85885-00-00
IAPS1, IAPS2, APS: 5JW-82380-00-00 (fits all three spots)
Start Circuit Relay 5PX-81950-00-00 (2003)
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Future Mods
(most parts are on-hand - no rush - and have decisions to make first):
Kuryakyn 2305 Halogen Silver Bullets w/relay (mount location in flux).
Extend handlebar control wires, cover w/chrome tube or stainless braid.
Billet guides to manage handlebar wires, cables, and brake lines.
Show Chrome #81-110 switch box housings (once other polishing done).
Caswell polishing kits for rider peg mounts, perches, master cylinder.
R1 cooling fan 14B-12405-00-00 for rear jug cooling (on the shelf); and
. . . N.O. thermal switch w/auto reset (on at 140F) and (off at 116F); and
. . . N.C. mercury switch to disable cooling fan should overturn occur; and
. . . One On-off toggle to disable fan for service work and at other times.
Convert left and right S* scoops to storage bins (see warriorone's bike).
Marine-duty 12V accessory socket out bottom of modified left S* scoop.
Mini-relocation plate for just the sensors and LCV (not coils).
Probable Next Battery:
Shorai LiFePO4 LFX18A1-BS12 = 18AH, 270CCA, +/- [5.83" (148mm) x 2.60" (66mm) x 4.13" (105mm) tall].
Shorai LiFePO4 LFX14A2-BS12 = 14AH, 210CCA, +/- [4.45"(113mm) x 2.28"(58mm) x 3.50"(89mm) tall].
Mirai LiFePO4 MLP-2112-C2 = 21AH 325CCA, +/- [5.91" (150mm) x 2.56" (65mm) x 3.66" (93mm) tall].
Mirai LiFePO4 MLP-1512-C2 = 21AH 325CCA, +/- [5.91" (150mm) x 2.56" (65mm) x 3.66" (93mm) tall] (same size)
NOTE: Mirai has 4 posts w/3 taps per post so can be oriented, but has no plug-in charger port.
NOTE: Lithium Iron Phosphate battery chargers cannot have automatic desulphation mode (must turn off).
Ballistic 12-cell Evo2 = 20pbeq-ah =?-AH), 410PCA +/- [4.50"(114mm) x 3.50"(87mm) x 4.25"(112mm) tall].
NOTE: The Ballistic seems underpowered: 24pbeq-ah equals 14AH (so 20pbeq-ah is less than 14AH.
To compare terms, see: http://www.batteryweb.com/faqbw.cfm#q19
CCA and AH are standardized tests, PCA and pbeq-ah are not and will vary by manufacturer.
Other Possible Future Mods:
Upgrade and relocate both horns w/relay.
260/260 kit w/8.5" rim, new bearings (hope Avon makes a 260mm Storm Ultra2).
Custom paint, hope to convince Gav to help with design.
Buy another Low and Mean cowling to paint with tins.
Items Removed:
Sept08 K&N undertank and S*Scoop air filters (went to Woody's VBAK).
Sept09 VBak style sensor relocation plate (went to smaller plate).
June07 Clearview GT20 Windscreen (wind buffeting problems).
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