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Popular Mods and Repairs Knowledgebase
NOTE: Subsequent to forum migration some links are broken. To access a broken link contact Forum Administration.
Title: Popular Mods and Repairs Knowledgebase Update: January 1st, 2012 New Topic Manager: Tomba Legacy: https://www.rswarrior.com/forums/13-t...ledgebase.html You're Invited to Participate by Recommending 'additions' and 'corrections' by Quick Reply! Table of Contents: PART 1: Technical Compilations PART 2: Helpful Jumps PART 3: Links to Mod Topics (alphabetic) <<<<< PART 4: Miscellaneous PART 5: Other Things to keep in mind as you use these links: 1. The usual disclaimer: use this info at your own risk and know your skills and topic. 2. While many posts are written by experienced members, co-mingled posts may not be. 3. Topics were selected for useful info, but not every post in every topic is correct. 4. Differences between model years are not always checked by members so you should check. 5. This list may not be regularly maintained so also read REPLY posts for any newer findings. 6. If you know of a topic that belongs here feel free to add the link using Quick Reply. 7. Sometimes in order to do a mod you need the OEM data so some is included but verify. 8. A change in a model-year's part number should cause you to investigate for differences. 9. There will always be newer posts so use these links to fuel your search imagination. PART 1: Technical Compilations 1a. Model Year Differences - New: https://www.rswarrior.com/forums/12-g...02-2010-a.html 1b. Model Year Differences - Legacy: https://www.rswarrior.com/forums/12-g...02-2010-a.html 2. European Differences: https://rswarrior.com/forums/p/2815/46518.aspx#46518 3. Wyoming's DIY Mods List: https://rswarrior.com/forums/t/129336.aspx <---------- 4. Robriguez Power Commander Maps and Service Documents: http://www.rswarriordocs.com/index.html <---------- 5. KyleNV: https://www.rswarrior.com/forums/67-k...rms-stuff.html <---------- 6. Excellent Example Bikes: https://www.rswarrior.com/forums/12-g...ple-bikes.html 7. Fat Tire Group Buy 2007: https://rswarrior.com/forums/t/2227.aspx 8a. Rear Tires 2007: https://rswarrior.com/forums/t/48415.aspx 8b. Rear Tires 2008: https://rswarrior.com/forums/t/48781.aspx 9. Integrated Tail Lights: https://rswarrior.com/forums/t/48410.aspx 10. Integrated Tail Lights: https://rswarrior.com/forums/t/121392.aspx 11. Touring Seats: https://rswarrior.com/forums/t/48408.aspx 12. Post Your Exhaust Pictures: https://rswarrior.com/forums/t/114042.aspx 13. Post Your Grip Pictures: https://rswarrior.com/forums/t/115261.aspx 14. Handlebars and Cable Length: https://rswarrior.com/forums/t/115270.aspx 15. Oil Filters (verify): https://rswarrior.com/forums/t/48922.aspx 16. Brake System Part Numbers: https://rswarrior.com/forums/t/114111.aspx 17. Post Your Mirror Pictures: https://rswarrior.com/forums/t/120028.aspx 18. Warrior Document Download Section: (did not migrate) 19. Motorcycle Calculators: http://www.dansmc.com/mc_software.htm 20. CAD Drawing Software: http://www.3dexport.com/img14620.search.htm#topimg PART 2: Helpful Jumps (that don't easily fit one component part) JUMP to Topic - Reading Yamaha Part and Fastener Numbers: 1. https://www.rswarrior.com/forums/13-t...ml#post2201780 JUMP to Topic - Good Dealings with Forum Members: 1. https://rswarrior.com/forums/t/152607.aspx JUMP to Topic: Dash/Signal Lights Don't Work, Fuse Blows: 1. https://www.rswarrior.com/forums/13-t...cal-issue.html JUMP to Topic - Puff of white smoke under tach when starting: 1. https://rswarrior.com/forums/t/151893.aspx JUMP to Topic - Yamaha EPA mileage estimates: 1. https://rswarrior.com/forums/t/115824.aspx JUMP to Topic - How Warrior Sounds Starting Up: 1. Jump to Topic - Polishing and chroming the hand controls: 1. https://rswarrior.com/forums/t/9760.aspx 2. http://www.caswellplating.com/buffs/buffman.htm 3. http://www.caswellplating.com/movies/index.html Jump to Topic - Aluminum female thread repair: 1. https://rswarrior.com/forums/t/123305.aspx JUMP to Topic - Principles of tuning EFI systems: 1. http://www.megamanual.com/begintuning.htm#chemistry JUMP to Topic - Warrior racing: 1. https://www.rswarrior.com/Gallery/vall345.aspx 2. https://rswarrior.com/forums/t/10241.aspx 3. https://rswarrior.com/forums/t/120162.aspx JUMP to Topic - Horsepower and atmospherics: 1. https://rswarrior.com/forums/t/114158.aspx 2. https://rswarrior.com/forums/t/152154.aspx JUMP to Topic - Do thinner head gaskets increase compression: 1. https://rswarrior.com/forums/t/122977.aspx JUMP to Topic - Operating temperatures: 1. https://rswarrior.com/forums/t/11862.aspx JUMP to Topic - Electric cooling fan: 1. https://rswarrior.com/forums/t/138893.aspx JUMP to Topic - Red Dust at front steel drive pulley: (NOTE: aluminum pully does not exhibit 'red dust' while failing) 1. https://rswarrior.com/forums/t/20832.aspx 2. https://rswarrior.com/forums/t/26393.aspx JUMP to Topic - Starter Sometimes Won't Crank but Battery OK: 1. https://rswarrior.com/forums/t/122342.aspx JUMP to Topic - Engine Won't Start (have V&H FuelPak): 1. https://www.rswarrior.com/forums/13-t...-starting.html JUMP to Topic - Engine won't idle: 1. https://rswarrior.com/forums/t/110144.aspx 2. https://rswarrior.com/forums/t/18072.aspx JUMP to Topic - Troubleshoot low idle and stalling on cold start: 1. https://rswarrior.com/forums/t/111772.aspx 2. https://rswarrior.com/forums/t/115809.aspx JUMP to Topic - Troubleshoot hard starting when hot: 1. https://rswarrior.com/forums/t/22813.aspx JUMP to Topic - Engine cuts out at a specific RPM only: 1. https://rswarrior.com/forums/t/114434.aspx 2. https://rswarrior.com/forums/t/22937.aspx 3. https://rswarrior.com/forums/t/112837.aspx 4. https://rswarrior.com/forums/t/112797.aspx 5. https://rswarrior.com/forums/t/110237.aspx 6. https://rswarrior.com/forums/t/134577.aspx JUMP to Topic - Engine cutting out on freeway: 1. https://rswarrior.com/forums/t/121319.aspx JUMP to Topic - Engine repetitively stalls after a few miles: 1. https://rswarrior.com/forums/t/115766.aspx JUMP to Topic - Engine sputters in heavy rain: 1. https://rswarrior.com/forums/t/116139.aspx JUMP to Topic - New bike engine knocks: 1. https://rswarrior.com/forums/t/118201.aspx JUMP to Topic - Fuse blows, no tail light, turn signals, speedo, tach: 1. https://rswarrior.com/forums/t/111966.aspx JUMP to Topic - Low fuel light flashes eight times: 1. https://rswarrior.com/forums/t/5440.aspx 2. https://rswarrior.com/forums/t/21369.aspx 3. https://rswarrior.com/forums/t/139531.aspx Jump to Topic - Key off but speedo light stays on: 1. https://rswarrior.com/forums/t/118039.aspx (+entertaining) Jump to Topic - Relocated passenger footrest too hot: 1. https://rswarrior.com/forums/t/115064.aspx Jump to Topic - Water in battery box: 1. https://rswarrior.com/forums/t/114112.aspx 2. https://rswarrior.com/forums/t/112132.aspx 3. https://rswarrior.com/forums/t/114125.aspx Jump to Topic - On-Line motorcycle repair course: 1. http://www.dansmc.com/mc_repaircourse.htm Jump to Topic - Pictures under the seat: 1. https://rswarrior.com/forums/t/117259.aspx Jump to Topic - Mounting gauges on the handlebars: 1. https://rswarrior.com/forums/t/108318.aspx Jump to Topic - Naked Warrior: 1. https://rswarrior.com/forums/t/120575.aspx Jump to Video - 135MPH on a Warrior 1. Jump to Topic - Long term motorcycle storage: 1. https://rswarrior.com/forums/t/16367.aspx 2. https://rswarrior.com/forums/t/114342.aspx Jump to Topic - Drive-In motorcycle cover: 1. http://www.cycleshelter.com/ Jump to Topic - Trailering the Warrior: 1. https://rswarrior.com/forums/t/14540.aspx Jump to Topic - Wind chill chart for riders: 1. http://www.xs11.com/tips/riding/ride4.shtml JUMP to Topic - 122ci mod (10.5:1 compression ratio): 1. https://rswarrior.com/forums/t/26823.aspx 2. https://rswarrior.com/forums/t/18481.aspx 3. http://www.patrickracingbillet.com/ About Increasing Cubic Inches: (97mm= ~3-13/16"+)(113mm= ~4-7/16"+) Long Stoke = Torque 97 mm bore 113mm stroke = 1670cc = 102ci (stock is 8.36:1 compression)(87 octane fuel) 100mm bore 113mm stroke = 1775cc = 108ci (typically 10.5:1 compression)(91 octane fuel) 101mm bore 113mm stroke = 1802cc = 110ci (typically 10.5:1 compression)(91 octane fuel) 106mm bore 113mm stroke = 2000cc = 122ci (typically 10.5:1 compression)(91 octane fuel) 1. http://www.orientexpress.com/index.php 2. http://www.patrickracingbillet.com/ About Rear Tire Mods: Plan for rear tire diameter. For example, a 260 Swingarm with 260 Metz is 25.98" OD. The taller tire OD will give a hint higher MPH on the top end, but a hint less power off the line. Use 31-tooth pulley to correct HP/TQ nearer oem (get steel pulley but if aluminum watch for wear). The 260 tire/rim combo weighs a bit more but its only a couple of pounds, no problem. Be aware that a few who have installed tires in the 26.10" OD range have mentioned the tire sometimes hits the inner fender or license plate mount bolts even at stock height so consider a 1,000# spring. About ECU Bump: (see links under ECU below) Over time we have learned that different bikes have different factory CO1 and CO2 settings in the ECU when new because individual bikes are individually adjusted at the factory for export emissions certificate purposes. Before changing CO1 and CO2 it turns out to be handy to record and save the original factory setting. Also, in the case of subsequent owners, be aware that someone before you may have 'bumped' the ECU so if you know the prior owner you should ask. Alternatively, check ECU wire 27 and 29 (a loop wire) to see if it has been cut. If it has been cut then its likely that CO1 and CO2 have been bumped. A good place to record CO1 and C)2 values is the Owner's Manual and/or the Service Manual. Its generally accepted that CO1 and CO2 bumps should be up-or-down the same 'number' both jugs, preserving the spread. So if you bump cylinder1 (CO1) two points up, you should do the same to cyliner2 to maintain the spread. Yamaha Technical Training teaches that CO1 and CO2 effect from ~850 warm idle up to ~1300 rpm only. Good performance can be achieved with regular spark plug 'readings' until you feel comfortable the air:fuel is in the zone. See also 'spark plugs' for sample reading charts. Note: There is still adequate data to suggest a fuel manager like a Power Commander or Cobra PowrPro Autotuner may be a better option because fuel managers are effective across the entire rpm range. A fuel manager may ignore some sensor data the ECU uses to adjust itself on-the-fly. The jury is still out on this but many members say the fuel manager option is the more 'powerful' option. Read up. Many ECU topics like this one are evolving every day: https://www.rswarrior.com/forums/13-t...mp-busted.html PART 3: Links to Mod and Repair Topics - Organized by Component Part Air Induction System: https://rswarrior.com/forums/t/5760.aspx Air Induction System: http://www.baronscustom.com/catalog/...526/index.html Air Induction System - Speedstar Cover: Part# STR-5PX09-67-01 Air Induction System - Speedstar Cover: http://www.motorsportssuperstore.com/catalog.asp Air Induction System - Speedstar Cover - Canadian site: http://www.yamaha-motor.ca/accessori...ps.php?group=M AIS: (see 'air induction system' above) Air Fuel Ratio (air:fuel): https://rswarrior.com/forums/t/112559.aspx Air Intake Temperature Sensor's Nut Size: 12 x 1.5 mm (blue loctite don't overtighten) Air Ride: (see 'suspension') Alternator: (see "magneto') Ape Hangars: (see 'handlebars') Atmospheric Sensor: https://rswarrior.com/forums/t/18044.aspx Atmospheric Sensor: https://rswarrior.com/forums/t/26936.aspx Auto-Shifter: (see 'shifter') Axle - Front - Nut Size: 19mm (3/4") https://rswarrior.com/forums/t/23510.aspx Axle - Front - Removal Tool: https://rswarrior.com/forums/t/26668.aspx Axle - Front - Tightening Torque: https://rswarrior.com/forums/t/19875.aspx Axle - Front - Tightening Torque: https://rswarrior.com/forums/t/108461.aspx Axle - Front - Diameter 22mm (0.866"): https://rswarrior.com/forums/t/16306.aspx Axle - Front - Typical Failure: https://rswarrior.com/forums/t/121201.aspx Axle - Rear - Nut Size: 27mm (1-1/16") (6-point shallow socket) Axle - Rear - Diameter 20mm (0.787"): https://rswarrior.com/forums/p/19714/...2.aspx#1119912 Axle - Rear - Tightening Torque 110 Ft/lb (some manuals may cite 72ft/lb, reportedly in error) Axle - Rear - Tightening Method: https://rswarrior.com/forums/t/108461.aspx Axle - Rear - Tightening Method: https://rswarrior.com/forums/t/23436.aspx Back Rest: (see 'seat') Bags: (see 'saddlebags' and 'luggage') BAK: (see 'intake') Battery - OEM: GS-GT14B-4 (135cca?) 12ah (5-7/8"x2.75"x5.75")(10 lbs)(oem battery now 210cca?) Battery - Size and Issues: https://rswarrior.com/forums/t/113235.aspx Battery - Location: https://rswarrior.com/forums/t/125136.aspx Battery - Box - Water Entry: https://rswarrior.com/forums/t/112132.aspx and https://rswarrior.com/forums/t/114125.aspx Battery - Box - Dimensions: (2002-2009) L=6 H=5-3/4 W=3-7/16 at the top and 3-1/16 at the base (the 'hump' is ~4" tall and max 3/8" deep) Battery - Choices - Aftermarket: https://rswarrior.com/forums/t/48380.aspx Battery - Choices - Shorai Lithium: http://www.shoraipower.com/default.aspx Battery - 135cca 12ah Mod: http://www.westcobattery.com/battery...?bid=46&vid=-1 Battery - 200cca 14ah Mod: https://rswarrior.com/forums/t/28202.aspx Battery - 200cca 12ah Mod: https://rswarrior.com/forums/t/29257.aspx Battery - 210cca 12ah Mod: https://rswarrior.com/forums/t/115118.aspx Battery - 210cca 12ah OEM: New Benchmark (assumes GS-Yuasa claim oem battery is now 210cca) Battery - 220cca 17ah Mod: https://rswarrior.com/forums/p/113987/930145.aspx#930145 Battery - 300cca 18ah Mod: http://www.westcobattery.com/battery...?bid=18&vid=-1 Battery - 300cca 18ah Mod: https://rswarrior.com/forums/t/113987.aspx Battery Charger Types: https://rswarrior.com/forums/t/121651.aspx Battery Tender Plus 12v 1.25a: http://batterytender.com/ Battery Conditioner Schumacher 6v-12v 1.5a: https://rswarrior.com/forums/t/26686.aspx Battery Conditioner Schumacher: http://store.schumachermart.com/sem-1562a.html Battery Testing: http://www.schumacherproducts.com/applications Bearing - Wheel - OEM - Front - '02-'10: #93306-00420-00 Bearing - Wheel - OEM - Rear - '02 only: #93306-00444-00 Bearing - Wheel - OEM - Rear - '03-'10: #93306-00416-00 Bearing - Axle - Rear - '02-'10: #93317-32677-00 Bearing - Wheel - Replacement: https://rswarrior.com/forums/t/24950.aspx Bearing - Wheel - Chromed Rims: Remove chrome from bearing area for proper press-fit. Bearing - Aftermarket Part Numbers: (have not been identified to date) Bells - Gremlin and Friendship: https://www.rswarrior.com/forums/8-si...er-2011-a.html Belt: (see 'Drive Belt') Body: (see also 'tachometer' for housings) (see also 'side cover') (see also 'fender') (see also 'paint') Body - Deep Cleaning: http://www.surfcitygarage.com/detail...product_id=351 Body - Paint Scratch Removal: https://rswarrior.com/forums/t/116012.aspx Body - Chin Fairing - Star: http://www.starmotorcycles.com/star/.../0/detail.aspx Body - Chin Fairing - Low & Mean: http://www.lowandmean.com/yamaha-products.php Body - Chin Fairing - Low & Mean - Chrome: https://www.rswarrior.com/forums/14-i...ml#post2087202 Body - Chin Fairing - Low & Mean: https://rswarrior.com/forums/t/16885.aspx Body - Chin Fairing - Low & Mean: https://rswarrior.com/forums/t/121978.aspx Body - Chin Fairing Inserts: https://rswarrior.com/forums/t/16651.aspx Body - Chin Fairing Grille: https://rswarrior.com/forums/t/114529.aspx Body - Chin Fairing Grille: http://flickr.com/photos/[email protected]/show/ Body - Chin Fairing - Christo: https://rswarrior.com/forums/t/159652.aspx Body - HD Fairing: https://rswarrior.com/forums/t/14797.aspx Body - HD Fairing: https://rswarrior.com/forums/t/14649.aspx Body - Sheet Metal - Gauge to Inches: https://rswarrior.com/forums/t/121745.aspx Body - WarMar: https://www.rswarrior.com/forums/19-g...ew-school.html Body - Clitoyo Eurofender: https://www.rswarrior.com/forums/14-i...e-clitoyo.html Bolts: (see 'fasteners') Boots: https://rswarrior.com/forums/t/48462.aspx Boots: https://rswarrior.com/forums/t/48709.aspx Boots: https://rswarrior.com/forums/t/47322.aspx Brake System - Part Numbers 2002-2010 (verify): https://rswarrior.com/forums/t/114111.aspx Brake Lines - Aftermarket: http://www.barnettclutches.com/produ...ake_lines.aspx Brake Lines - Aftermarket: http://www.galferusa.com/html/streetlines.html Brake Lines - Aftermarket: http://www.spieglerusa.com/cfm/brakelines.cfm Brake Lines - Aftermarket: http://www.goodridge.net/webapp/wcs/...1_32019_retail (length for '04-'09 models) Brake Lines - Front '04-'09: Goodridge Kit# YA1700-3PR (should include the Warrior style Y-Block). Rear '04-'09: Goodridge Kit# YA1700-1PR. Brake Lines - DIY Custom: https://rswarrior.com/forums/t/28538.aspx Brake - Speedbleeders: http://www.speedbleeder.com/ Brake - Front - Lines (HD Top Yamaha Bottom): https://rswarrior.com/forums/t/120954.aspx Brake - Front - Bedding New Pads: https://rswarrior.com/forums/p/142212...5.aspx#1106825 Brake - Front - Pad Stutter & Stickiness: https://rswarrior.com/forums/t/110752.aspx Brake - Front - Adjust Lever: https://rswarrior.com/forums/t/23164.aspx Brake - Front - Adjust Lever Free-Play: https://rswarrior.com/forums/t/120990.aspx Brake - Front - Repair Sight Glass: https://rswarrior.com/forums/t/157925.aspx Brake - Rear - Pedal: (see also 'foot controls' and 'pedals') Brake - Rear - Pedal Adjust: https://rswarrior.com/forums/t/20354.aspx Brake - Rear - Light Switch Adjust: https://rswarrior.com/forums/t/23775.aspx Brake - Rear - Pressure Switch Mod: https://rswarrior.com/forums/t/122880.aspx Brake - Rear - Cleanup - 19BillH43: http://19billh43.tripod.com/id52.html Brake - Rear - Cleanup - Yamatized: https://rswarrior.com/forums/t/27810.aspx Brake - Rear - Cleanup - Jarv-Tidy: https://rswarrior.com/forums/t/28629.aspx Brake - Rear - Cleanup - Jarv-Yamaweezle-Tidy: https://www.rswarrior.com/forums/14-i...e-tidy-up.html Brake - Rear - Cleanup: https://rswarrior.com/forums/t/27295.aspx (earliest known) Brake - Rear - Reservoir Relocate: https://rswarrior.com/forums/t/123039.aspx Brake - Rear - Reservoir Remove Mount Tab: https://rswarrior.com/forums/t/27183.aspx Brake - Rear - Drive Side Mount: http://www.bluesteelcustoms.com/ (search site for new link) Brake '02-'05 - Pedal - Rear: 5PX-27200-00-00 (might interchange) Brake '02-'05 - Caliper - Front Left: 5PX-2580T-00-00 Brake '02-'05 - Caliper - Front Right: 5PX-2580U-00-00 Brake '02-'05 - Caliper - Front Left - Bleed Screw Kit: #51H-W0048-00-00 (thread is 8mm x 1.25 pitch) ** Brake '02-'05 - Caliper - Front Right - Bleed Screw Kit: #51H-W0048-00-00 (thread is 8mm x 1.25 pitch) ** Brake '02-'02 - Caliper - Front (#22) - Bleed Screw Kit: (error) #1J3-W0048-00-00 (typing error?) ** Brake '02-'04 - Master Cylinder - Front: 5PX-W2587-00-00 Brake '05-'05 - Master Cylinder - Front: 5PX-W2587-01-00 (might interchage) Brake '02-'05 - Lines - Front - OEM Black: 5PX-25872-10-00 Brake '02-'05 - Lines - Stainless Steel, Coated, 3-Line Front: https://rswarrior.com/forums/t/51815.aspx Brake '02-'05 - Lines - Stainless Steel, Coated, 3-Line Front: http://www.xtremerevolution.com/Stor...&categoryid=41 Brake '02-'05 - Lines - Stainless Steel, Coated, 1-Line Rear: http://www.xtremerevolution.com/Stor...&categoryid=41 Brake '02-'05 - Rotor - Front: 5PX-2581T-00-00 (6-bolt mount) Brake '02-'05 - Rotor Bolts - Front: 90109-064G6-00 Brake '02-'05 - Rotor Bolts - Front: https://rswarrior.com/forums/t/26544.aspx Brake '02-'05 - Rotor Bolts - Front: https://rswarrior.com/forums/t/15237.aspx Brake '02-'05 - Rotor Bolts - Front: https://rswarrior.com/forums/t/124269.aspx Brake '02-'05 - Pads - Front - OEM: 5JJ-W0045-00-00 Brake '02-'05 - Pads - Front - Rubbing: https://rswarrior.com/forums/t/5205.aspx Brake '02-'05 - Fluid - Conventional Brakes: DOT 4 (also search forums for newer data) Brake '02-'05 - Convert to Radial Brakes: https://rswarrior.com/forums/t/114716.aspx Brake '06-'10 - Pedal - Rear: 5PX-27200-20-00 (might interchange) Brake '06-'10 - Caliper - Front Left: 5PX-2580T-10-00 Brake '06-'10 - Caliper - Front Right: 5PX-2580U-10-00 Brake '06-'10 - Caliper - Front Left - Bleed Screw Kit: #51H-W0048-00-00 (thread is 8mm x 1.25 pitch) Brake '06-'10 - Caliper - Front Right - Bleed Screw Kit: #51H-W0048-00-00 (thread is 8mm x 1.25 pitch) Brake '06-'10 - Master Cylinder - Front: 5PX-W2587-20-00 Brake '06-'10 - Master Cylinder - Front - Radial: https://rswarrior.com/forums/t/104786.aspx Brake '06-'10 - Master Cylinder - Front - Radial: http://www.fxstein.com/blog/index.ph...Id=57&blogId=1 Brake '06-'10 - Radial Caliper Discussion: http://www.motorcycledaily.com/13nov...ialbrakes.html Brake '06-'10 - Lines - Front - OEM Stainless: 5PX-25872-20-00 Brake '06-'10 - Rotor - Front: 5SL-2581T-00-00 (5 bolt mount) Brake '06-'10 - Rotor Bolts - Front: 90109-064G6-00 Brake '06-'10 - Rotor Bolts - Front: https://rswarrior.com/forums/t/26544.aspx Brake '06-'10 - Rotor Bolts - Front: https://rswarrior.com/forums/t/15237.aspx Brake '06-'10 - Rotor Bolts - Front: https://rswarrior.com/forums/t/124269.aspx Brake '06-'10 - Pads - Front - OEM: 5PX-W0045-00-00 Brake '06-'10 - Pads - Front - Rubbing: https://rswarrior.com/forums/t/5205.aspx Brake '06-'10 - Fluid - Radial Mount Brakes: DOT 4 (also search forums for newer data) Brake '02-'10 - Caliper - Rear: 5PX-2580W-00-00 (Caliper-to-Swingarm Torque: 22 Ft / Lbs) Brake '02-'10 - Caliper - Rear - Bleed Screw Kit: #51L-W0048-00-00 (thread is 7mm x 1.0 pitch) Brake '02-'10 - Master Cylinder - Rear: 4NK-2583V-00-00 Brake '02-'10 - Line - Rear - OEM Black: 5PX-2581J-00-00 Brake '02-'10 - Rotor - Rear: 5EL-2582W-00-00 Brake '02-'10 - Rotor Bolt - Rear: 90109-06049-00 Brake '02-'10 - Pads - Rear - OEM: 5JW-W0046-00-00 Brake '02-'10 - Hidden Rear Caliper Mod: https://rswarrior.com/forums/t/28360.aspx Brake '02-'10 - Hidden Rear Caliper Mod: https://rswarrior.com/forums/t/29289.aspx Brake '02-'10 - Hidden Rear Caliper Mod: https://rswarrior.com/forums/t/160204.aspx Brake '02-'10 - Hidden Rear Caliper Mod - Brake Line: https://rswarrior.com/forums/t/105079.aspx Brake '02-'10 - Hidden Rear Caliper Mod - Brake Line: https://rswarrior.com/forums/t/109541.aspx Brake - Light: (see 'Lights') Burnout: (see 'Sixty . . .") Cables: (see 'throttle' and 'clutch') Camshafts: (see also 'pushrods' and 'valves') Camshafts '02-'10 - OEM: 5PX-W1211-00-00 (6.2mm nominal lift) (Star web both same p/n but verify) Camshafts - Video - Stock and Speedstar: https://www.rswarrior.com/forums/12-g...ust-sound.html Camshafts - Speedstar: https://rswarrior.com/forums/t/120302.aspx Camshafts - Custom: http://www.patrickracingbillet.com/ Camshafts - Misc Info: https://rswarrior.com/forums/t/21189.aspx Chain Conversion: (see 'drive belt') Charcoal Cannister: (see 'fuel') Chin Fairing: (see 'Body') Chrome Polishing: http://www.caswellplating.com/buffs/buffman.htm Chrome Polishing: http://www.surfcitygarage.com/detail1.php?product_id=43 Chrome Polishing: https://rswarrior.com/forums/t/48961.aspx Chrome Polishing: Try S100 Polishing Soap, and Noxon 7 for bad spots. Careful on clearcoated OEM rims. Chrome Plating: http://www.finishing.com/faqs/chrome.html Click of Death: (see 'lights') Clutch: (see also 'Shifter') Clutch - Friction Disc - OEM: 26H-16307-01-00 (6 each) Clutch - Friction Disc - OEM: 26H-16321-01-00 (2 each) Clutch - Plate - OEM - Steel: 26H-16324-00-00 (7 each) Clutch - Adjustment: (see details in Service Manual) Clutch - Adjustment: https://rswarrior.com/forums/t/120382.aspx Clutch - Cable - Why it Breaks: https://rswarrior.com/forums/t/115821.aspx Clutch - Sticky Downshifts: https://rswarrior.com/forums/t/113673.aspx Clutch - Cable '02-'03: 5PX-26335-00-00 Clutch - Cable '04: 5PX-26335-10-00 (43-3/8" measured in straight line) Clutch - Cable '05: 5PX-26335-20-00 Clutch - Cable '06-'10: 5PX-26335-30-00 Clutch - Cable - Aftermarket - Considerations: https://rswarrior.com/forums/t/118487.aspx Clutch - Cable - Aftermarket: http://www.barnettclutches.com/produ...&vintage=&misc= Clutch - Cable - Custom: http://www.barnettclutches.com/produ...ing_guide.aspx Clutch - Cable - HD Top Yamaha Bottom: https://rswarrior.com/forums/t/120954.aspx Clutch - Cable - Lubricating: https://rswarrior.com/forums/t/111800.aspx Clutch - Cable - Adjustment: https://rswarrior.com/forums/t/22247.aspx Clutch - Cable - Adjustment: https://rswarrior.com/forums/t/26078.aspx Clutch - Cable - Adjustment: https://rswarrior.com/forums/t/107410.aspx Clutch - Lockup Style Mod: http://www.wildbros.com/Clutches.html Clutch - Redhorse: http://img485.imageshack.us/slidesho...054461ef2.smil Clutch - Spring '02 only: 5PX-16334-00-00 Clutch - Spring '03-'10: 1FK-16334-10-00 Clutch - Spring - Barnett SR2, #511-90-10002 (newer machining provides .75mm more clutch disc life). Clutch - Spring - Barnett SR2, #511-90-10002: https://www.rswarrior.com/forums/topi...TOPIC_ID=60492 Clutch - Spring - Barnett SR2, #511-90-10002: http://www.barnettclutches.com/produ...d=6&prod_id=36 Clutch - Spring - Barnett - Colors - Gold: 501-75-06005 (MT-05) = 75lb at 1-inch (default) Clutch - Spring - Barnett - Colors - Green: #501-82-06023 (MT23) = 82lb at 1-inch Clutch - Spring - Barnett - Colors - Red: #501-99-06091 (MT91) = 99lb at 1-inch Clutch - Case Gasket: 5VN-15451-00-00 (see also 'Pick-Up-Coil') Clutch - Spring - Barnett - Install: https://rswarrior.com/forums/t/22721.aspx Clutch - Spring - Barnett - Install: https://rswarrior.com/forums/t/48838.aspx Clutch - Spring - Barnett - Mod Old Unit: https://rswarrior.com/forums/t/25553.aspx Clutch - Suicide Shifter: https://rswarrior.com/forums/t/115138.aspx Clutch - Bracket Mod: https://rswarrior.com/forums/t/114935.aspx Clutchless Shifting Techniques: https://rswarrior.com/forums/t/122419.aspx CO1 CO2: (see 'ECU') Coat: (see 'jacket') Coils - OEM: Denso J0447, Primary Resistance 1.31 ~ 1.79 Ohms, Secondary Resistance 12,000 ~ 18,000 Ohms. Coils - OEM - Relocate Under Tank: https://rswarrior.com/members/akitadog.aspx Coils - OEM - Relocate Under Tank: https://rswarrior.com/forums/t/117743.aspx Coils - OEM - Relocate - Related Items: https://rswarrior.com/forums/t/106300.aspx Coils - Dynatek: http://www.dynaonline.com/skins/Default.aspx Coils - Dynatek: Number DC2-1, Primary Resistance 1.5 Ohms. Secondary Resistance 14,000 ohms. Coils - Dynatek: Number DC4-1, Primary Resistance 2.2 Ohms (Dynatek said will wear prematurely). Coils - Dynatek: (see also 'spark plugs' for recommended plug gaps) Coils - Dynatek: Note Baron's website incorrectly shows DC4-1 for Warrior. Coils - Dynatek: https://rswarrior.com/forums/t/23406.aspx Coils - Dynatek: https://rswarrior.com/forums/t/27284.aspx Coils - Dynatek - Left Side: https://rswarrior.com/forums/t/124231.aspx Coils - Dynatek - VBAK: https://rswarrior.com/forums/t/119782.aspx Coils - Dynatek - Error Code 1: https://rswarrior.com/forums/t/120273.aspx Coils - Dynatek - Power Wire Connections: https://rswarrior.com/forums/t/23600.aspx Coils - Dynatek - Plug Wires: http://www.dynaonline.com/skins/prod...rs/Dyna_wires/ Communications - Bike Mounted: (technology changing too fast - do web search) Communications - Helmet Mounted: (technology changing too fast - do web search) Compression Release: (see 'decompression') Compression Release - Cover - chrome: https://rswarrior.com/forums/t/22813.aspx Compression Release - Cover - chrome: http://www.starmotorcycles.com/star/.../0/detail.aspx Compression Release - Stock Cover for Billet Cam Cover: https://rswarrior.com/forums/t/123952.aspx Controls - Forward: (see 'forward controls') Controls - Rearsets: (see 'rearsets') Cowling: (see 'body') CPS - Crankshaft Position Sensor: (see 'Pick-Up Coil') Crankcase Filter: (see 'filter') Crankshaft - '02-'10: 4WM-11400-02-00 (113mm stroke) Crankshaft - Lightening: https://rswarrior.com/forums/t/18456.aspx Crankshaft - Lightening: https://rswarrior.com/forums/t/120263.aspx Cruise Control: http://www.brakeawayproducts.com/appguide-5CP02.html Cruise Control: https://www.rswarrior.com/forums/memb...cture5041.html Cruise Control: https://www.rswarrior.com/forums/memb...lbums1893.html Cruise Control - Electronic: https://rswarrior.com/forums/t/29157.aspx Cup Holder: https://rswarrior.com/forums/t/117300.aspx Cush Drive: https://rswarrior.com/forums/t/114428.aspx Cylinder - '02-'10: 5PX-11311-00-00 (both identical) Cylinder - V-Angle: 48-Degrees Cylinder - Fins: Diamond-Cut Fins: http://www.ironhorsetrading.com/Diamond_Heads.htm Cylinder - Front Head (#2) -'02-'10: 5PX-11101-10-00 Cylinder - Rear Head (#1) - '02-'10: 5PX-11101-00-00 Cylinder - Ceramic Composite Wall Plating: can be replated with 'Millennium Nikasil' process. Decompression Solenoid: https://rswarrior.com/forums/t/21803.aspx Decompression Solenoid: (search for 'click of death' if buzzing on shutdown) Diagnostic Mode - Helpfulness: https://rswarrior.com/forums/t/115273.aspx Diagnostic Mode - How to Write a Record: https://rswarrior.com/forums/t/142322.aspx Diagnostic Mode - Check Engine Temperature: https://rswarrior.com/forums/t/111846.aspx Drive Belt - OEM: UBD-0568 = 1-1/8" (28.575mm) wide, 14mm pitch, 130 tooth Drive Belt - Tension: Rotate rear wheel to spot with least slack at 10-pounds. Wheel off ground: set at 7mm~9mm at 10-pounds. Drive Belt - Tension: Rotate rear wheel to spot with least slack at 10-pounds. Wheel on ground: set at 6mm~8mm at 10-pounds. Drive Belt - Tension: If rear suspension is lowered, the belt will appear differently in the belt guard adjustment window. Drive Belt - Tension - Adjuster Lock Nut Torque: 11 Ft/Lbs (if using 2" offset CrowFoot then ~8 Ft/Lbs: http://www.belknaptools.com/extcalc.asp Drive Belt - Tension - Rear Brake Caliper to Swing Arm Torque: 22 Ft/Lbs Drive Belt - Tension: https://www.rswarrior.com/forums/13-t...align-pdf.html Drive Belt - Install Trick: https://rswarrior.com/forums/p/20285/318908.aspx#318908 Drive Belt - OEM: https://rswarrior.com/forums/t/26819.aspx Drive Belt - OEM: https://rswarrior.com/forums/t/24994.aspx Drive Belt - OEM Replacement: S&S/Gates #106-0359 Carbon = 1-1/8" wide, 14mm pitch, 130 tooth Drive Belt - OEM Replacement: Gates PC-130-118 (all stock pulleys) Drive Belt - Aftermarket Replacement - HD: OEM NO. 40047-98 for 95-99 Softail w/65T pulleys (and others). Drive Belt - OEM Replacement - General: https://rswarrior.com/forums/t/115336.aspx Drive Belt - OEM Replacement: https://rswarrior.com/forums/t/104760.aspx Drive Belt - OEM Replacement: http://www.beltdrives.com/rrdb.htm Drive Belt - Replacement Options: https://rswarrior.com/forums/t/123373.aspx Drive Belt - Replacement - S&S/Gates X3N-106-0359 130T/14mm/1-1/8: https://rswarrior.com/forums/t/145633.aspx Drive Belt - Replacement - Install Notes: https://rswarrior.com/forums/t/116626.aspx Drive Belt - Replacement - Tell Your Vendor: http://www.bikernet.com/garage/belthandling.asp Drive Belt - Replacement - Yam31-tooth Front: Gates HTD Poly Chain Kevlar 1-1/8" wide, 14mm pitch, 130 tooth Drive Belt - Replacement - Options: https://rswarrior.com/forums/t/25542.aspx Drive Belt - Replacement - RoadStar 1.5": https://rswarrior.com/forums/t/115394.aspx Drive Belt - Replacement - Gates Polychain: BDL-PC-130 Gates USA (some 1.5" pulleys) Drive Belt - Replacement - Gates: HTD-42780 Gates USA (some 1.5" pulleys) Drive Belt - Replacement - Gates: https://rswarrior.com/forums/t/16373.aspx Drive Belt - Replacement - Dayco Panther: (this item has a very poor reputation)(suggest Gates or OEM) Drive Belt - Replacement - Dayco Panther: https://rswarrior.com/forums/t/122937.aspx Drive Belt - Replacement - Dayco Panther: http://www.cptbelts.com/products/syn...her/index.html Drive Belt - Modification - 1.5" Wide: https://rswarrior.com/forums/t/26772.aspx Drive Belt - Length - 30-tooth Pulley: https://rswarrior.com/forums/t/26998.aspx Drive Belt - Length - Various Pulleys: https://rswarrior.com/forums/t/25885.aspx Drive Belt - Length and Stretch: https://rswarrior.com/forums/t/105319.aspx Drive Belt - Breaking: https://rswarrior.com/forums/t/114812.aspx Drive Belt - Emergency Spare: https://rswarrior.com/forums/t/117748.aspx Drive Belt - Guard - Upper: 5PX-22311-00-00 Drive Belt - Guard - Lower: 5PX-22312-00-00 Drive Belt - Guard - Custom: https://rswarrior.com/forums/t/107163.aspx Drive Belt - Guard - Removing: https://rswarrior.com/forums/t/112955.aspx Drive Belt - Guard - Removing: https://rswarrior.com/forums/t/10789.aspx Drive Belt - Guard - Removing: https://rswarrior.com/forums/t/21646.aspx Drive Belt - Chain Conversion: http://www.sprocketspecialists.com/ Drive Belt - Chain Conversion: https://rswarrior.com/forums/t/131084.aspx Drive Belt - Chain Conversion: http://lefthandblackcycle.com/ (might be out of business) Drive Pulley: (see also 'Final Drive') (see also 'Belt') Drive Pulley - Front: (see also 'fasteners') Drive Pulley - Front - 2002-2010 OEM: 5PX-17651-00-00 (32-tooth steel pulley) Drive Pulley - Front - 2002-2005: Special Nut with Tabbed Washer (use 36mm wrench, 125 Ft/Lbs). Drive Pulley - Front - 2006-2010: Dimpled-Locknut with Conical Washer (use 30mm wrench, 100Ft/Lbs). Drive Pulley - Front - 2006-2010: Dimpled-Locknut's back mating surface is 22.37mm ID, 29.84mm OD. Drive Pulley - Front - 2006-1020: Conical washer is directional, 22.35mm ID, 35mm OD, 4mm thick. Drive Pulley - Front - 2002-2006 - Slider: (white keeper-rollers): 2 each Part# 4WM-17653-00-00 Drive Pulley - Front - Remove: https://rswarrior.com/forums/t/18326.aspx Drive Pulley - Front - Bend-Tab: https://rswarrior.com/forums/t/120769.aspx Drive Pulley - Front-to-Rear Ratio: https://rswarrior.com/forums/t/24106.aspx Drive Pulley - Front - Red Dust: https://rswarrior.com/forums/t/26393.aspx Drive Pulley - Front - Oil Leak: https://rswarrior.com/forums/t/21621.aspx Drive Pulley - Front - 31-Tooth: (Steel 31-tooth pulley better than Aluminum) Drive Pulley - Front - 31-Tooth: (bit faster between signals, ~3% lower top end) Drive Pulley - Front - 31-Tooth: https://rswarrior.com/forums/t/111958.aspx Drive Pulley - Front - 31-Tooth: https://rswarrior.com/forums/t/19311.aspx Drive Pulley - Front - 31-Tooth: https://rswarrior.com/forums/t/24515.aspx Drive Pulley - Front - 31-tooth: https://rswarrior.com/forums/t/120683.aspx Drive Pulley - Front - 32-tooth: (OEM stock)(made from steel) Drive Pulley - Front - 33 Tooth: (bit slower between signals, ~3% higher top end) Drive Pulley - Front - 33-Tooth: https://rswarrior.com/forums/t/12159.aspx Drive Pulley - Front - 33-Tooth: https://rswarrior.com/forums/t/118034.aspx Drive Pulley - Front - 33-Tooth: https://rswarrior.com/forums/t/26037.aspx Drive Pulley - Front - 33-Tooth: https://rswarrior.com/forums/t/27101.aspx Drive Pulley - Front - 33-Tooth: https://rswarrior.com/forums/t/28873.aspx Drive Pulley - Front - Roadstar 33T: 1999-2003 #4WM-17651-00-00 (requires machining) Drive Pulley - Front - Roadstar 32T: 2004-newer: (same number of teeth as the stock warrior) Drive Pulley - Front - RoadStar 1.5" Mod: https://rswarrior.com/forums/t/115394.aspx Drive Pulley - Front - DIY Rotating Cover: https://www.rswarrior.com/forums/14-i...l-turning.html Drive Pulley - Front - Naked - Stock: http://www.polarsoft.net/warrior/nude.htm Drive Pulley - Front - Naked - DIY Fab: https://rswarrior.com/forums/t/111317.aspx Drive Pulley - Front - Naked - '06-'09 Models: https://www.rswarrior.com/forums/13-t...06-2009-a.html Drive Pulley - Front - Replace Middle Shaft: https://rswarrior.com/forums/t/119557.aspx (will repost pics) Drive Pulley - Front - Replace Middle Shaft: https://rswarrior.com/forums/t/23335.aspx Drive Pulley - Front - Replace Middle Shaft: https://rswarrior.com/forums/t/20832.aspx Drive Pulley - Front - Replace Middle Shaft: https://rswarrior.com/forums/t/23436.aspx Drive Pulley - Rear - OEM: 82mm bolt circle x 12mm holes x 5 holes Drive Pulley - Rear - OEM: 5PX-25470-20-00 (70-tooth pulley) (5ea studs w/12mm nuts) Drive Pulley - Rear - Offset: https://rswarrior.com/forums/t/115704.aspx Drive Pulley - Rear - Timing to Wheel: https://rswarrior.com/forums/t/26717.aspx Drive Pulley - Rear - 3-Spoke Mod: https://rswarrior.com/forums/t/114428.aspx Drive Pulley - Rear - HD 65 Tooth: https://rswarrior.com/forums/t/28927.aspx Drive Pulley - Rear - Brake Caliper on Pulley: http://www.bluesteelcustoms.com/ Dry Break: (see 'fuel tank') DynoTune: http://www.powercommander.com/powerc...b/default.aspx (or phone book) DynoTune - Preparation: https://rswarrior.com/forums/t/148999.aspx Engine Cover: (see 'side cover') Engine Mount: (see 'Motor Mount') ECU - Factory Settings: (each cylinder custom set at factory, record and save original settings) ECU - Diagnostic Codes: https://rswarrior.com/forums/t/465.aspx ECU - Identification: https://www.rswarrior.com/forums/13-t...bout-ecus.html ECU - Bump or PCIIIUSB: https://rswarrior.com/forums/t/118550.aspx ECU - Bump (also see the paragraph in 'Part 2' above) ECU - Bump: CO1 is rear cylinder, and CO2 is front cylinder. Record factory settings. ECU - Bump (record original settings): https://rswarrior.com/forums/t/122536.aspx ECU - Bump (record original settings): https://rswarrior.com/forums/t/22346.aspx ECU - Bump (record original settings): https://www.rswarrior.com/forums/21-h...just-pics.html ECU - Bump (record original settings): https://rswarrior.com/forums/t/122420.aspx ECU - Bump Switch: https://rswarrior.com/forums/t/27511.aspx ECU - Bump Switch: https://rswarrior.com/forums/t/142319.aspx ECU - Bump - Factory CO1 and CO2 Examples: https://rswarrior.com/forums/t/19833.aspx ECU - Bump - Factory CO1 and CO2 Examples: https://rswarrior.com/forums/t/21867.aspx ECU - Bump - Discussion: https://rswarrior.com/forums/t/20604.aspx ECU - Bump - May only affect idle rpm, still unclear: https://rswarrior.com/forums/t/118282.aspx ECU - Bump - Complete Topic as PDF file: send your email address by PM to: ArizonaWarrior ECU - Power Commander: (see also 'PART 1: Technical Compilations') ECU - Power Commander - Manual Tuning: https://www.rswarrior.com/forums/13-t...-w-o-dyno.html ECU - PCV: http://www.powercommander.com/powerc...formation.aspx ECU - PCV - Software User Manual: https://www.rswarrior.com/forums/12-g...ml#post2235481 ECU - PCV - Cold Idle Issue: https://rswarrior.com/forums/t/157772.aspx ECU - PCV - Auto Tune - Sensor Bung Location: https://rswarrior.com/forums/t/158055.aspx ECU - PCIIIUSB - Control Center Manual: https://rswarrior.com/files/folders/r...ry1164884.aspx ECU - PCIIIUSB - Computer Does not Recognize: https://rswarrior.com/forums/t/159227.aspx ECU - PCIIIUSB - Cable: 6' USB peripheral cable with 'Standard-USB Type A Male' one end and 'Mini-USB Type B Male 5-pin' (3mm x 7mm metal plug) on other end. ECU - PCIIIUSB - Downloads: http://www.powercommander.com/powerc...downloads.aspx ECU - PCIIIUSB - Maps: https://www.rswarrior.com/forums/blogs/rx_warrior/ ECU - PCIIIUSB - Maps: http://www.powercommander.com/powerc...dl=133&yr=2008 ECU - PCIIIUSB - Maps: https://rswarrior.com/files/folders/p...s/default.aspx ECU - PCIIIUSB - Maps: https://rswarrior.com/forums/23.aspx (remember to click 'More Options' and allow all date ranges) ECU - PCIIIUSB - Set Throttle%: http://www.powercommander.com/powerc...s/Default.aspx (see PCIII Tutorial 10) ECU - PCIIIUSB - Set Throttle%: http://www.powercommander.com/powerc...20Throttle.zip ECU - PCIIIUSB - Accelerator Pump Software: (now on CD with purchase but produces very poor mileage) ECI - PCIIIUSB - Reads Intake Air and Oil Temp: https://rswarrior.com/forums/t/134692.aspx ECU - PCIIIUSB - TPS Plug Version: https://rswarrior.com/forums/t/112901.aspx ECU - PCIIIUSB - TPS Plug Install: http://www.powercommander.com/downlo...eng403-411.pdf ECU - PCIIIUSB - Perfect Install: https://www.rswarrior.com/forums/21-h...i-install.html ECU - PCIIIUSB - Perfect Install: http://www.freewebs.com/roadstarwarrior/ ECU - PCIII Serial: https://rswarrior.com/forums/t/115250.aspx ECU - PCIII Serial: Software: https://rswarrior.com/forums/t/114083.aspx ECU - PCIII Serial: Downloads: http://www.powercommander.com/powerc...downloads.aspx ECU - Dynojet Ignition Module: https://rswarrior.com/forums/t/113261.aspx ECU - Dobeck Techlusion Fast3: https://rswarrior.com/forums/t/120268.aspx ECU - FuelPak Vance and Hines: http://www.fuelpakfi.com/ ECU - Shift Light: (see 'shifter') ECU - Speedstar - Fuel Curve is Rich: https://rswarrior.com/forums/t/112673.aspx ECU - Speedstar - Default Parameters: https://rswarrior.com/forums/t/113039.aspx ECU - The Search for a Flash Programmer: https://rswarrior.com/forums/t/122469.aspx ECU - (see also 'error code') Electrical Fuses: (see 'fuses') Electrical Relays (except signal flasher): (see Service Manual) Electrical Schematic: http://www.fileden.com/files/2008/1/...0Schematic.pdf Electrical Sensors: (see 'Sensors') Electrical Wires and Harnesses and Harness Plugs: (see Service Manual) Electrical Wire Connectors: https://rswarrior.com/forums/t/47580.aspx Electrical Wire Connectors: http://www.whiteproducts.com/connectors.shtml Engine: (see 'motor') Engine Guard: (fugly - but available on the net) Engine Idle Speed: Warm 850-950rpm with clean filters and plugs Engine Idle Speed - High: https://rswarrior.com/forums/t/24165.aspx Engine Mount: (see 'motor mount') Engine Vacuum Circuit: (see Service Manual) Error Code - 14 and 26: https://rswarrior.com/forums/t/20824.aspx Error Code - 38: https://rswarrior.com/forums/t/135970.aspx Exhaust - OEM: see Star website for a view of the pesky "Trash Can" Exhaust - Rear Hangar - Replace: https://rswarrior.com/forums/t/111854.aspx Exhaust - Remove Mount Tab: https://rswarrior.com/forums/t/27183.aspx Exhaust - Custom Pipes: http://lefthandblackcycle.com/ Exhaust - Photo Various: https://rswarrior.com/forums/t/114042.aspx Exhaust - Opinions What's Best: https://rswarrior.com/forums/t/109068.aspx Exhaust - Opinions What's Best: http://www.rbracing-rsr.com/exhausttech.htm Exhaust - HP Comparisons: https://www.rswarrior.com/forums/13-t...m-mapping.html Exhaust - Aftermarket in General: https://rswarrior.com/forums/t/16511.aspx Exhaust - Speedstar 2-1-2: https://rswarrior.com/forums/t/48743.aspx Exhaust - Speedstar 2-1-2: https://rswarrior.com/forums/t/112012.aspx Exhaust - Speedstar 2-1-2 - Bolts: https://rswarrior.com/forums/t/118173.aspx Exhaust - Speedstar 2-1-2 and Stock: Have an M6x8 bung-plug behind each header pipe. Exhaust - Big Radius Mod: https://rswarrior.com/forums/t/16547.aspx (broken link) Exhaust - Big Radius Mod: https://rswarrior.com/forums/t/115510.aspx Exhaust - David Borla: https://rswarrior.com/forums/t/153873.aspx Exhaust - Reinhart: https://rswarrior.com/forums/t/48743.aspx Exhaust - Morton Executioner: https://rswarrior.com/forums/t/111732.aspx Exhaust - Bub Jug Huggers: https://rswarrior.com/forums/t/28998.aspx Exhaust - Bub Jug Huggers: http://bub.com/Motorcycles/Yamaha/Wa...1/14-1201.html Exhaust - VH Pro Pipe: https://rswarrior.com/forums/t/15542.aspx Exhaust - VH Pro Pipe: https://rswarrior.com/forums/t/119389.aspx Exhaust - Samson Rip Saws: https://rswarrior.com/forums/t/15542.aspx Exhaust - Samson Rip Saws: https://rswarrior.com/forums/t/112100.aspx Exhaust - Samson USA: http://www.samsonusa.com/products/sfID1/285/sfID2/296 Exhaust - Muzzys 2-2: https://rswarrior.com/forums/t/53093.aspx Exhaust - Frankie Serrano: http://www.fsdexhausts.com/ Exhaust - Trash Can Mod: https://rswarrior.com/forums/t/27941.aspx Exhaust - Trash Can Mod: https://rswarrior.com/forums/t/5149.aspx Exhaust - Trash Can Mod: https://www.rswarrior.com/forums/12-g...8-exhaust.html Exhaust - Remove Rainsuit Melt: https://www.rswarrior.com/forums/42-e...-solution.html Exhaust - Remove Boot Rubber: https://rswarrior.com/forums/t/48998.aspx Exhaust - Timing: (see 'camshafts') Exhaust- Timing: https://rswarrior.com/forums/t/21189.aspx Exhaust - Baffles - DIY Washers: https://rswarrior.com/forums/t/140155.aspx Exhaust - Wrap Calculator: http://www.heatshieldproducts.com/p_...calculator.php Exhaust - Gaskets - Header to Jug: https://rswarrior.com/forums/t/158909.aspx Exhaust - Bung-Plugs Behind Header Pipes (stock and s*): M6x8 = 6mm diameter, 8mm length, 1.0 pitch, 10mm hex head. Exhaust - Bung-Plugs Behind Header Pipes (stock and S*): There is a 6mm ID 'sealing' flat washer on each hex screw above. Fairing: (see 'Body') Fasteners: (too many to identify - search these forums and ask members to help) Fasteners - Chrome: http://www.afchromebolts.com/catalog_metric_allen.html Fasteners - Specialty: http://www.tastynuts.com/site/frameset.htm Fasteners - Torque Values: https://rswarrior.com/forums/t/120703.aspx Fasteners - Torque Values: https://rswarrior.com/forums/t/23436.aspx Fasteners - Yamaha Tricks: https://www.rswarrior.com/forums/13-t...ml#post2201780 Fault Code: (see 'Error Code') Fender - Front - R1: https://rswarrior.com/forums/t/28457.aspx Fender - Rear - Photos: https://rswarrior.com/forums/t/116928.aspx Fender - Rear - Chop Inner: https://www.rswarrior.com/forums/12-g...ml#post1223545 Fender - Rear - Chop Inner: https://rswarrior.com/forums/t/8758.aspx Fender - Rear - Chop Inner: https://rswarrior.com/forums/t/28655.aspx Fender - Rear - Chop Inner: http://www.freewebs.com/roadstarwarrior/quick_mods.htm Fender - Rear - Eliminator Kit: https://rswarrior.com/forums/t/27696.aspx Fender - Rear - Split-and-Weld Shortening: https://rswarrior.com/forums/t/149833.aspx Fender - Rear - Split-and-Weld Shortening: Fender - Rear - Chop Steel: https://rswarrior.com/forums/t/112024.aspx Fender - Rear - Chop Steel: Fender - Rear - Live: https://rswarrior.com/forums/t/26627.aspx Fender - Rear - Swingarm Mount: https://rswarrior.com/forums/t/13833.aspx Fender - Rear - Swingarm Mount: https://rswarrior.com/forums/t/27613.aspx Fender - Rear - Swingarm Mount: https://rswarrior.com/forums/t/125663.aspx Fender - Rear - Paul's: https://www.rswarrior.com/forums/14-i...r-paulius.html Fender - Rear - Eurofender: (see link at) https://rswarrior.com/photos/mdfdwarrior/default.aspx Fender - Rear - G4: https://rswarrior.com/photos/gomez4/default.aspx Fender - Rear - Teck: https://rswarrior.com/forums/t/132196.aspx Fender - Rear - Under Fender Stay - '02-'03: 5PX-21693-00-00 Fender - Rear - Under Fender Stay - '04-'08: 5PX-21693-10-00 Fender - Rear - Right Side Stay - '02-'08: 5PX-21614-00-P0 Fender - Rear - Left Side Stay - '02-'08: 5PX-21613-00-P0 Fender - Rear - Fill Pillion Holes: https://rswarrior.com/forums/t/158368.aspx Fender - Rear - Fill Pillion Holes: https://rswarrior.com/forums/t/4749.aspx Fender - Rear - Fill Pillion Holes: https://rswarrior.com/forums/t/119117.aspx Fender - Rear - Tire Size: Maximum 260mm fits under oem rear fender (close fit when rear is lowered) Fender - Rear - 280 Tire: https://rswarrior.com/forums/t/119638.aspx Fender - Rear - 300 Tire: http://www.bluesteelcustoms.com/ Fender - Rear - Inner Fender Stud Repair: https://rswarrior.com/forums/t/151928.aspx Filter - Fuel: (integrated into the pump inside lower tank) Filter - Crankcase Vent: https://rswarrior.com/forums/t/27277.aspx Filter - Crankcase Vent: https://rswarrior.com/forums/t/27858.aspx Filter - Air - (see also 'intake') Filter - Air - OEM - Undertank: Yamaha part# 5PX144610000 Filter - Air - OEM - Right Side: Yamaha Part# 5PX144510000 Filter - Air - OEM - Speedstar Scoop: (same as undertank filter) Filter - Air - K&N - Speedstar Scoop: http://www.knfilters.com/search/prod...Prod=YA-1602-U Filter - Air - K&N - OEM Undertank: http://www.knfilters.com/search/prod...Prod=YA-1602-U Filter - Air - K&N - Both Stock: http://www.knfilters.com/search/prod...x?Prod=YA-1602 Filter - Air - K&N - DIY BAK Part Numbers: https://rswarrior.com/forums/t/24506.aspx Filter - Air - Dry: http://www.aempower.com/ViewCategory.aspx?CategoryID=93 Filter - Oil - OEM: Denso 115010-6010 Yamaha 3FV-13440-10-00 (2.75" long, 20mm x 1.5 thread, 2.3" gasket) Filter - Oil - Aftermarket: Bosch #3323 (14~18 PSI flat bypass valve)(Anti-Backflow) (3.25" long) (Black color) Filter - Oil - Pressure Relief Valve: Warrior's internal bypass 11.3 ~ 17.1 psi (80~120 kPa) Filter - Oil - Pressure Relief Valve: https://rswarrior.com/forums/t/24097.aspx (Denso filter unknown psi) Filter - Oil - Denso Internal View: http://www.densoproducts.com/product...ctCategoryID=3 Filter - Oil - Internal Views: http://www.calsci.com/motorcycleinfo/FilterStudy.html Filter - Oil - List: https://rswarrior.com/forums/t/151293.aspx Filter - Oil - List: https://rswarrior.com/forums/t/48922.aspx (warning - verify bypass valve's psi) Filter - Oil - List: https://rswarrior.com/forums/t/119333.aspx (warning - verify bypass valve's psi) Filter - Oil - Does Not Fit: Due to Design, Napa 1358 does not fit (thanks Bladerunr, March 2011) Filter - Oil - K&N: http://www.knfilters.com/search/prod...px?Prod=KN-303 (3-3/8" long) Filter - Oil - PurePower: http://www.gopurepower.com/store/ (HD model is 3-3/4" long) Filter - Oil - Scotts: http://www.scottsperformance.com/pro...=3&Bike=Yamaha Filter - Oil - Other: https://rswarrior.com/forums/t/24077.aspx Final Drive - Chrome Rear Sprocket, Critical Knowledge: https://rswarrior.com/forums/t/14562.aspx Final Drive - Front/Rear Pulley Options: https://rswarrior.com/forums/t/25885.aspx Final Drive - OEM Belt 14mm Width, 1-1/8" Pitch, 130 Tooth Final Drive - OEM Pulleys: Front 32 Tooth, Rear 70 Tooth (102T) Final Drive - OEM Belt Width and Preferred Brand: https://rswarrior.com/forums/t/24994.aspx Final Drive - Belt Options: https://rswarrior.com/forums/t/25885.aspx Final Drive - Chain Conversion: https://rswarrior.com/forums/t/27796.aspx Final Drive - Chain Conversion: https://rswarrior.com/forums/t/26529.aspx Flasher: (see 'lights') Floorboards: (see also 'pegs' and 'forward controls') Floorboards: http://www.kuryakyn.com/fpmc.asp?bn=metric&cn=Footpegs Floorboards: https://rswarrior.com/forums/t/109925.aspx Floorboards: https://rswarrior.com/forums/t/113435.aspx FnG (Flip-n-Grind): (see 'suspension - rear') FnG (Flip-n-Grind): (see 'pegs - passenger') Foot Controls - Shifter/Brake/Pegs: (see 'pegs' and 'forward controls' and 'floorboards') Footrests: (see 'pegs') Forks - (see 'Suspension') Forward Controls: (see also "pegs" and floorboards') Forward Controls: https://rswarrior.com/forums/t/114372.aspx Forward Controls: https://rswarrior.com/forums/t/120153.aspx Forward Controls - Relocation Bracket: http://www.theextensiondepot.com/ Forward Controls - Relocation Bracket: https://rswarrior.com/forums/t/115970.aspx Forward Controls - Relocation Bracket: https://rswarrior.com/forums/t/115836.aspx Forward Controls - Extensions: https://rswarrior.com/forums/t/16904.aspx Forward Controls - 5" Extensions: https://rswarrior.com/forums/t/115893.aspx Frame: Cradle style cast and welded aluminum. Frame - Aluminum - Grease Steel Bolts: https://rswarrior.com/forums/t/26734.aspx Frame - Welding Aluminum: Polite Questions: http://www.tommygraves.com/ Frame - Welding Aluminum: Polite Questions: https://rswarrior.com/members/TTBONE.aspx Frame - Welding Aluminum: https://rswarrior.com/forums/t/26692.aspx Frame - Steering Stop Repair: https://rswarrior.com/forums/t/119883.aspx Frame - Neck Gusset Removal: https://rswarrior.com/forums/t/130809.aspx Frame - Neck Gusset Drilling - Top: https://rswarrior.com/forums/t/141967.aspx Frame - Neck Gusset Drilling - Top: https://rswarrior.com/forums/t/141987.aspx Frame - Custom: http://www.pattencycles.com/Metric/ Front Axle: (see 'axle') Front End: (see 'triple tree') (see 'Suspension') Front End Clean-Up: https://rswarrior.com/forums/t/141987.aspx Fuel - Mileage - EPA: (see 'Jump to Topic' at top of page) Fuel - Mileage - Range: https://rswarrior.com/forums/t/116995.aspx Fuel - Mileage - Reserve: https://rswarrior.com/forums/t/15786.aspx Fuel - Capacity of Tanks: https://rswarrior.com/forums/t/23698.aspx Fuel - Recommended Gas USA: Regular Unleaded 87 (high compression pistons may require 92+) Fuel - Octane: https://www.rswarrior.com/forums/19-g...87-octane.html Fuel - Octane: https://www.rswarrior.com/forums/13-t...fications.html Fuel - Octane: https://rswarrior.com/forums/t/139540.aspx Fuel - Octane: http://www.ftc.gov/bcp/edu/pubs/cons...tos/aut12.shtm Fuel - Octane: http://auto.howstuffworks.com/question90.htm Fuel - Octane: http://www.imoc.co.uk/technical/article/octane.htm Fuel - High Compression Ping: https://rswarrior.com/forums/t/29037.aspx Fuel - Add Stabilizer to Reserve Tank: https://rswarrior.com/forums/t/123380.aspx Fuel - NOS: (see 'Nitrous Oxide') Fuel Leaks - Common Reasons: https://www.rswarrior.com/forums/12-g...fuel-leak.html Fuel Injection '02-'10 - Injector: # 5FL-13761-00-00 (Speedstar Fuel Injector #SPD-5PX09-46-00) Fuel Injection '02-'10 - Repsol identified 1996 Toyota Land Cruiser injectors appear same as Warrior so seals may interchange? Fuel Injection '02-'05 - Throttle Body (Non-Calif): 5PX-13750-00-00 Fuel Injection '02-'05 - Throttle Body (Calif): 5PX-13750-10-00 Fuel Injection '06-'07 - Throttle Body (Non-Calif): 5PX-13750-01-00 Fuel Injection '06-'07 - Throttle Body (Calif): 5PX-13750-11-00 Fuel Injection '08-'10 - Throttle Body (All): 5PX-13750-12-00 Fuel Injection '08-'10 - Throttle Body (All): 5PX-13750-12-00 Fuel Injection - Injector Specs: https://www.rswarrior.com/forums/13-t...body-know.html Fuel Injection - Injector Specs: https://www.rswarrior.com/forums/13-t...-cycle-4k.html Fuel Injection - Injector Specs: https://www.rswarrior.com/forums/13-t...-injector.html Fuel Injection - Accelerator Pump: see PC3USB Power Commander accessories Fuel Injection - Injector Cleaning & Tuning: https://www.rswarrior.com/forums/13-t...fications.html Fuel Injection - Injector Cleaning Vendor: https://www.rswarrior.com/forums/13-t...-injector.html Fuel Injection - Replacement Injectors: https://rswarrior.com/forums/t/140309.aspx Fuel Injection - Higher Flow Injectors: https://www.rswarrior.com/forums/13-t...injectors.html Fuel Injection - Duty Cycle: https://www.rswarrior.com/forums/13-t...-cycle-4k.html Fuel Injection - Generic Basics: https://rswarrior.com/forums/t/26164.aspx Fuel Light - Stays On: https://rswarrior.com/forums/t/109328.aspx Fuel Light - Intermittent On: https://rswarrior.com/forums/t/124676.aspx Fuel Pressure Regulator: 47 psi to the Injectors. Fuel Pressure Regulator - General: https://rswarrior.com/forums/t/28726.aspx Fuel Pressure Regulator - Relocate: https://www.rswarrior.com/forums/13-t...w-request.html Fuel Pressure Regulator - Relocate: https://rswarrior.com/forums/t/149832.aspx Fuel Pressure Regulator - Relocate: https://rswarrior.com/forums/t/27655.aspx Fuel Pressure Regulator - Relocate: https://rswarrior.com/forums/t/26741.aspx Fuel Pressure Regulator - Relocate: https://rswarrior.com/forums/t/111654.aspx Fuel Pressure Regulator - No Hose: https://rswarrior.com/forums/t/112890.aspx Fuel Pressure Regulator - No Hose: https://rswarrior.com/forums/t/26936.aspx Fuel Pump: 55-85 psi (see also Fuel Pressure Regulator) Fuel Pump - Repair Broken High Pressure Nipple: https://rswarrior.com/forums/t/23692.aspx Fuel Pump - Visual Aid: https://www.rswarrior.com/forums/12-g...yers-tips.html Fuel Pump - Low Fuel Sender: https://www.rswarrior.com/forums/13-t...pacitance.html Fuel Tank - Part Number '02 '03 '05 '07 '08 '09 '10: 5PX-Y2410-10-xx (xx is paint/badge code) Fuel Tank - Part Number 2004 only: 5PX-Y2410-M0-xx (could be typo)(xx is paint/badge code) Fuel Tank - Part Number 2006 only: 5PX-YK241-10-xx (could be typo)(xx is paint/badge code) Fuel Tank - Capacity: 4 Gallons (3.965) total capacity (of which .8 gallons is reserve) Fuel Tank - Removing: https://rswarrior.com/forums/t/141195.aspx Fuel Tank - Widening for More Capacity: https://rswarrior.com/forums/t/57783.aspx Fuel Tank - Widening for More Capacity: https://rswarrior.com/forums/t/114584.aspx Fuel Tank - Widening for More Capacity: https://www.rswarrior.com/forums/12-g...-gas-tank.html Fuel Tank - Tour Tank: http://www.tourtank.com/ Fuel Tank - Warrior Logo '02-'03 Style: https://rswarrior.com/forums/t/114235.aspx Fuel Tank - Recall (2002 only): (see 'recalls') (upgraded anti-vibration damper only) Fuel Tank - Recall (2002 only) - Recall: https://rswarrior.com/files/folders/recalls/default.aspx Fuel Tank - Recall Mark: When recall done punchmark is made above 4th VIN character (V) on the VIN plate. Fuel Tank - Charcoal Cannister: https://rswarrior.com/forums/t/123630.aspx Fuel Tank - Cap - Disassembly: https://www.rswarrior.com/forums/13-t...-assemble.html Fuel Tank - Cap: https://rswarrior.com/forums/t/133676.aspx Fuel Tank - Cap - Sportbike Cap Mod: https://www.rswarrior.com/forums/14-i...ow-9-pics.html Fuel Tank - Cap - Aftermarket: http://www.orientexpress.com/index.php Fuel Tank - Dry Break - Stock Hose ID is 3/8" (hard to press over dry break nipple) Fuel Tank - Dry Break '02 - Underseat - Female 5PX-24305-00-00, Male 5PX-24304-10-00 (cracking issues) Fuel Tank - Dry Break '02 - Left Side - Female 5PX-24305-00-00, Male 5PX-24304-00-00 (cracking issues) Fuel Tank - Dry Break '03 -'10 - Underseat: Female 5PX-24305-00-00, Male 5PX-24304-11-00 Fuel Tank - Dry Break '03 -'10 - Left Side: Female 5PX-24305-00-00, Male 5PX-24304-01-00 Fuel Tank - Dry Break - Left Side: https://rswarrior.com/forums/t/26568.aspx Fuel Tank - Dry Break - Left Side: https://rswarrior.com/forums/t/25299.aspx Fuel Tank - Dry Break - Leaking: https://rswarrior.com/forums/t/120443.aspx Fuel Tank - Dry Break - Underseat: https://rswarrior.com/forums/t/26800.aspx Fuel Tank - Dry Break - Ferracci: https://rswarrior.com/forums/t/28726.aspx (use Viton Seals) Fuel Tank - Dry Break - Ferracci: https://rswarrior.com/forums/t/140855.aspx Fuel Tank - Dry Break - Options: https://rswarrior.com/forums/t/120725.aspx Fuel Tank - Dry Break - Move: Keep dry break lower than gas tank front fitting Fuel Tank - Dry Break - 2002 - Cracked: https://rswarrior.com/forums/t/121504.aspx Fuel Tank - Dry Break - 2002 - Cracked: https://rswarrior.com/forums/t/26782.aspx Fuel Tank - Dry Break - No Petcock: https://rswarrior.com/forums/t/121470.aspx Fuel Tank - Dry Break - Ferracci: https://rswarrior.com/forums/t/28726.aspx Fuel Tank - Dry Break - Tour Tank: http://www.tourtank.com/ (verify all internal and external o-rings are viton) Fuel Tank - Dry Break - 'AN' Thread and Hose ID: http://en.wikipedia.org/wiki/AN_thread Fuel Tank - Dry Break - '8AN' aftermarket dry breaks use 1/2-inch ID hose. '6AN' uses 3/8" hose. Fuel Tank - Repair: https://rswarrior.com/forums/t/8168.aspx Fuel Tank - Repair: https://rswarrior.com/forums/t/22456.aspx Fuel Tank - Repair: https://rswarrior.com/forums/t/142526.aspx Fuses - General: https://rswarrior.com/forums/t/116121.aspx Garage Door Opener Mod: https://rswarrior.com/forums/p/27808/390895.aspx Garage Door Opener Mod: https://rswarrior.com/forums/p/27674/399529.aspx Gas Cap: (see 'fuel') Gaskets: (see each component, or see the Yamaha parts website) Gasoline: (see 'fuel') Gearbox: (see 'transmission') Generator: (see 'magneto') Grease: (seee also 'oil') Grease - Lithium - Uses: https://www.rswarrior.com/forums/topi...TOPIC_ID=60865 Grease - Molybdenum Disulfide - Uses: https://www.rswarrior.com/forums/topi...TOPIC_ID=60865 Grips: (see 'handlebars') Handlebars - Stock - 2002-2003: 11-1/2" pullback 34" wide 6" rise (risers 100mm center-to-center) Handlebars - Stock - 2004-2010: 13" pullback 34" wide 5-1/2" rise (risers 100mm center-to-center) Handlebars - Stock - Dampeners: https://rswarrior.com/forums/t/139404.aspx Handlebars - Various - Dimensions: https://rswarrior.com/forums/t/127693.aspx Handlebars - Photo Topic: https://rswarrior.com/forums/t/117662.aspx Handlebars - OEM's: http://www.sideroadcycles.com/Import...ckBarsOne.html Handlebars - Apes: https://rswarrior.com/photos/acohen323/default.aspx Handlebars - Barons Radius - 2002-2010: 7-1/2" pullback 33" wide 7-1/2" rise Handlebars - Barons Bomber - 2002-2010: 5-1/2" pullback 33" wide 4-1/2" rise Handlebars - BR Custom Cycles 1.5" ChopperDragBars - 2002-2010: 14" Pullback 34" Wide 4" Rise Handlebars - Burley: https://rswarrior.com/forums/t/119750.aspx Handlebars - Carlini Supersweeps - 2002-2010: 11-1/2" pullback 31-1/2" wide 9" rise Handlebars - Carlini - 2002-2010: https://rswarrior.com/forums/t/108450.aspx Handlebars - Carlini - Lines and Cables: https://rswarrior.com/forums/t/121131.aspx Handlebars - FlandersChart: http://www.sideroadcycles.com/Americ...tock_Bars.html Handlebars - Milwaukee Twins T-Bars: Please double-check fitment with members here having the bars. Handlebars - Milwaukee Twins Radius (ZZ50493) 1-1/4" dia, 33-1/2" width, 6" pullback, 6" rise Handlebars - Milwaukee Twins Radius (ZZ40494) 1-1/4" dia, 33-1/2" width, 8" pullback, 8" rise Handlebars - Milwaukee Twins Super Radius (ZZ50487) 1-1/4" dia, 33-1/2" width, 10-1/2" pullback, 6" rise Handlebars - Milwaukee Twins Super Radius (ZZ50488) 1-1/4" dia, 33-1/2" width, 11-1/2" pullback, 8" rise Handlebars - Warrior Bend - 2002-2010: 11-3/8" pullback, 33-3/8" wide, 6-1/2" rise Handlebars - Warrior Bend: https://rswarrior.com/forums/t/12093.aspx Handlebars - Yamaha TT - 2002-2010: 10-1/2" pullback 34-1/4" wide 6-1/2" rise 13/16" grip ID. Handlebars - Yamaha TT - Hardware: https://rswarrior.com/forums/t/121017.aspx Handlebars - Yamaha TT - Recall Aug08 thru July09: https://rswarrior.com/forums/t/157336.aspx Handlebars - Internally Wired - How-To: https://rswarrior.com/forums/t/16694.aspx Handlebars - Internally Wired - Barons: https://rswarrior.com/forums/t/115568.aspx Handlebars - Internally Wired - Carlini: https://rswarrior.com/forums/t/117544.aspx Handlebars - Cables: (see 'clutch' and 'throttle' for cable considerations) Handlebars - Cable Length for Baron Bomber Bars: https://rswarrior.com/forums/t/113854.aspx Handlebars - Cable Length for Yamaha TT Bars: stock length works perfectly but wires are short. Handlebars - Cable Length for Various Handlebars: https://rswarrior.com/forums/t/115270.aspx Handlebars - Cable Cover: https://rswarrior.com/forums/t/26697.aspx Handlebars - Controls: http://www.starmotorcycles.com/star/parts/home.aspx (see 'handle switch lever') Handlebars - Control Levers - Bearing Mod: https://rswarrior.com/forums/t/29258.aspx Handlebars - Grips - Removing OEM: https://rswarrior.com/forums/t/113068.aspx Handlebars - Grips - Pictures: https://rswarrior.com/forums/t/115261.aspx Handlebars - Grips - https://rswarrior.com/forums/t/106748.aspx Handlebars - Grips: https://www.rswarrior.com/forums/13-t...est-grips.html Handlebars - Grips - ISO: https://rswarrior.com/forums/t/26221.aspx Handlebars - Grips - ISO: https://rswarrior.com/forums/t/107361.aspx Handlebars - Grips - Heated: https://rswarrior.com/forums/t/29161.aspx Handlebars - Risers: https://rswarrior.com/forums/t/26733.aspx Handlebars - Risers - Removal: https://rswarrior.com/forums/p/21554/281446.aspx Handlebars - Risers: 100mm center-to-center of the bolts. Handlebars - Risers - Stock '02-'10 5PX-23442-00-00 / 4NK-23441-00-00: Pullback: 0" Rise: 1.5" Handlebars - Risers - Stock '02-'10: https://rswarrior.com/forums/t/121221.aspx Handlebars - Risers - RoxRisers: https://rswarrior.com/forums/t/144025.aspx Handlebars - Risers for T-Bars: https://rswarrior.com/forums/t/136770.aspx Handlebars - Riser Bushings: 30mm OD, 14mm ID, 38mm long (hubless press fit) Handlebars - Riser Bushings: https://rswarrior.com/forums/t/25090.aspx Handlebars - Riser Bushings: https://rswarrior.com/forums/t/121030.aspx Handlebars - Switch Housings - Chrome: Show Chrome P/N 81-110 Handlebars - Switch Housings - Chrome: https://rswarrior.com/forums/t/113700.aspx Handlebars - Switch Housings - Caution: https://rswarrior.com/forums/t/123762.aspx Head Gaskets: (see 'Motor') Headlight: (see 'Lights') Helmet: (too personal a choice - do a web search and visit store to test fit) Helmet - Ratings: https://rswarrior.com/forums/t/135172.aspx Helmet Lock Mod: https://rswarrior.com/forums/t/28533.aspx Helmet Lock: http://www.helmetlok.com/us/buy.php Horns - OEM: YP-12 (NIKKO) 2-amps providing 95-115 decibels. Horns: FIAMM F72112 Highway Blaster 5-amp 130db (separate low note and high note horns) Horns - Air: https://rswarrior.com/forums/t/118390.aspx Horns: https://rswarrior.com/forums/t/111114.aspx Horns: https://rswarrior.com/forums/t/16823.aspx Horns: https://rswarrior.com/forums/t/4925.aspx Horns: https://rswarrior.com/forums/t/120556.aspx Horns: https://rswarrior.com/forums/t/133568.aspx Horns: http://www.twistedthrottle.com/trade...tview/2137/539 Horsepower - Stock: 80HP with 104 Ft/Lbs Torque according to Yamaha press releases. Horsepower - Stock: ~77HP with ~100 Ft/Lbs Torque seems to be typical dyno result. Horsepower - Intake/Exhaust: ~88HP and ~106 Ft/Lbs with BAK, 2-1 Pipe, PC3USB, Dynojet dynotune. Horsepower - Intake/Exhaust: http://www.5nolans.org/images/Nolan%20Dyno.jpg Horsepower - Speedstar-IV 10.2:1 Compression: 100~102 HP 120~123 Ft/Lbs Torque typical dyno result. Horsepower - Patrick Racing 10.5:1 Compression: https://rswarrior.com/forums/t/27094.aspx Horsepower - Patrick Racing 110" with FXTune: https://rswarrior.com/forums/t/150482.aspx Horsepower - 108ci 8.30:1 Compression: (not done yet or not made available for Warrior) Horsepower - 110ci 8.30:1 Compression: (not done yet of not made available for Warrior) Horsepower - 113ci 8.30:1 Compression: (not done yet or not made available for Warrior) Horsepower - 122ci 8.30:1 Compression: (not done yet - all built are HC pistons) Horsepower - 108ci 10.25:1 Compression: https://rswarrior.com/forums/t/9073.aspx Horsepower - 108ci 10.50:1 Compression: https://rswarrior.com/forums/p/48743/687538.aspx#687538 Horsepower - 110ci 10.25:1 Compression: https://rswarrior.com/forums/t/25055.aspx Horsepower - 110ci 10.50:1 Compression: https://rswarrior.com/forums/t/13895.aspx Horsepower - 122ci 10.50:1 Compression: https://rswarrior.com/forums/t/26823.aspx Horsepower - Results: https://rswarrior.com/forums/t/120968.aspx Hoses - Rubber - Two Aft of Rear Cylinder: https://www.rswarrior.com/forums/13-t...ome-hoses.html Hoses - Rubber - Three Front Left Neck: https://www.rswarrior.com/forums/13-t...ent-hoses.html Hoses - Rubber - Mod to Two Front Left Neck: https://www.rswarrior.com/forums/13-t...do-i-need.html Idle Speed: (see 'engine idle') Ignition: (see Service Manual) Ignition System - Easy to Understand: http://www.jetav8r.com/Vision/Ignition/cdi.pdf Ignition System: https://rswarrior.com/forums/t/119776.aspx Ignition System: https://rswarrior.com/forums/t/120111.aspx Ignition Coil - OEM: J0447 (DENSO) Ignition Coil - OEM - Right Side: 5PX-82310-00-00 Ignition Coil - OEM - Left Side: 5PX-82310-10-00 Ignition Coil - Dynatek: http://www.baronscustom.com/catalog/...548/index.html Ignition Coil - Relocate Plate - Akitadog: https://rswarrior.com/photos/akitadog/default.aspx Ignition Coil - Relocate Plate - Barons: (comes with Baron's BAK kit - see 'intake') Ignition Timing - OEM: 10° BTDC at 900 r/min (fixed ignition trigger wheel) Ignition Timing - Advance: https://rswarrior.com/forums/t/27615.aspx Ignition Key - OEM: 5PX-82511-09-00 (blank) ('03-'10) (assume '02 also) Ignition Key - OEM Blank: https://rswarrior.com/forums/t/118116.aspx Ignition Key - Aftermarket Blank: http://www.motorcyclekeys.com/ Ignition Key - EZG123: http://rover.ebay.com/ar/1/711-53200...3&toolid=10001 http://myworld.ebay.com/covel123 Ignition Key - EZG123: http://s296.photobucket.com/home/gc1warrior Ignition Key - Custom: https://rswarrior.com/forums/t/16585.aspx (be sure blank is 2-sided) Ignition Key - Custom: http://www.keysnuts.com/ Ignition Key - Custom: http://www.sebastiansilversmiths.com/ Ignition Key - Custom: https://rswarrior.com/forums/p/122603/981288.aspx#981288 (may have retired) Ignition Key - Custom: https://rswarrior.com/photos/cruisemissile/default.aspx (may have retired) Ignition Keyswitch - Removal: https://rswarrior.com/forums/t/25090.aspx Ignition Keyswitch - Relocate: https://rswarrior.com/forums/t/124231.aspx Injectors: (see 'Fuel Injection') Intake - Air Temperatures: https://rswarrior.com/forums/t/18852.aspx Intake - OEM: (see service manual for silencer airbox/filter and right-side filter) Intake - BAK - Barons: http://baronscustom.com/catalog/display/273/index.html Intake - BAK - Riding in Rain: https://rswarrior.com/forums/t/111974.aspx Intake - VBAK: https://rswarrior.com/forums/t/51921.aspx Intake - VBAK: https://www.rswarrior.com/forums/memb...albums154.html Intake - BAK VBAK - Filters: (see 'air filters') Intake - BAK VBAK - Sucking Noise: https://rswarrior.com/forums/t/113849.aspx Intake - BAK VBAK - Backfire Thru Intake: https://rswarrior.com/forums/t/26696.aspx Intake - BAK - HP Gains: (must read all) https://rswarrior.com/forums/t/9162.aspx Intake - BAK - DIY: https://rswarrior.com/forums/t/28730.aspx Intake - LCV - Hose Connections: https://rswarrior.com/forums/t/115676.aspx Intake - LCV - Alternate Hose Connections: https://rswarrior.com/forums/t/150232.aspx Intake - LCV: (see also 'Linear Control Valve') Intake - Velocity Stack: https://rswarrior.com/forums/t/26802.aspx Intake - LAChopper V-Stacks: http://www.lachoppers.com/velocity.php Intake - Forcewinder: https://rswarrior.com/forums/t/113636.aspx Intake - Speedstar: Chrome #STR-5PX09-57-01 and Midnight #STR-5PX09-57-YB Intake - Speedstar: https://rswarrior.com/forums/t/117282.aspx Intake - Custom Cold Air: https://rswarrior.com/forums/t/148704.aspx Intake: (see also 'side cover')(see also 'AIS')(see also 'Air') Jacket: https://rswarrior.com/forums/t/48768.aspx Jacket: https://rswarrior.com/forums/t/48832.aspx Jug: (see 'cylinder') Key: (see 'ignition') Key Switch '02: 5PX-82501-00-00 Key Switch '03-'10: 5PX-82501-10-00 Key Switch - Custom: https://rswarrior.com/forums/t/112025.aspx Kick Stand: (see 'side stand') KrankVent: (see 'oil') LAS: (see 'Lean Angle Sensor') LCV: (see 'Linear Control Valve') Lean Angle Sensor - Problem: https://rswarrior.com/forums/t/114434.aspx Lean Angle Sensor - Don't Jumper Out: https://rswarrior.com/forums/t/22937.aspx Left Side Clean-Up: (see 'Motor Mount") (see "Side Cover') Left Side Cover: (see 'Side Cover') License Plate - Laws: Check your state laws and pending laws, and search this forum for changes. License Plate - Vertical or Horizontal: https://rswarrior.com/forums/t/125501.aspx License Plate - Left Side Bracket: https://rswarrior.com/forums/t/121550.aspx License Plate - Left Side Bracket: https://rswarrior.com/forums/t/16883.aspx License Plate - Left Side Bracket: https://rswarrior.com/forums/t/118142.aspx License Plate - Left Side Bracket: http://www.baronscustom.com/catalog/...629/index.html License Plate - Right Side Bracket: https://rswarrior.com/forums/t/27501.aspx License Plate - Right Side Bracket: https://rswarrior.com/forums/t/20966.aspx License Plate - Rear Bracket: https://rswarrior.com/forums/t/22614.aspx License Plate - Rear Bracket: https://rswarrior.com/forums/t/121362.aspx License Plate - Stud Repair: https://rswarrior.com/forums/t/151928.aspx Lifters: (see 'valve lifter') Lights - Headlight Bulb - Stock: H4 60/55 watt Lights - Headlight Bulb - Bright: https://rswarrior.com/forums/t/106993.aspx Lights - Headlight Bulb - Bright: H4 bulb 90/100w Narva 'Rallye' #48901 (P43T38) Lights - Headlight Bulb - Bright: http://www.narva-light.com/en_EN/pro...llye/489013000 Lights - Headlight to Bucket Mounting Screws: #98980-05014-00 (2 each M5x14x1.0) Lights - Headlight Bucket Arrangement: https://www.rswarrior.com/forums/13-t...-together.html Lights - Headlight: https://rswarrior.com/forums/t/26562.aspx Lights - Headlight - Yamaha Phantom Bezel (Disc): https://rswarrior.com/forums/t/115260.aspx Lights - Signals - 02-04: Front 1157 (clear) Rear 1156 (clear). (verify your '04) Lights - Signals - 05-10: Front BAZ15D-3 (amber) Rear PY21W (amber). (verify your '04) Lights - Signals - Clear lenses: Try Clear Alternatives CTS-0019-x (x: F=Front, R=Rear) Lights - Signals - Smoke Lenses: Try Clear Alternatives CTE-0019S-x (x: F=Front, R=Rear) Lights - Signals - Speedo LED's: https://www.rswarrior.com/forums/13-t...to-speedo.html Lights - Signal Flasher - OEM: FB257H (DENSO) 75~95 flashes a minute with auto-cancel, 23w x2 plus 3.4w Lights - Signal Flasher - OEM - Replace: https://rswarrior.com/forums/t/25375.aspx Lights - Signal Flasher - Adjustable Rate: http://www.libertek.com/freedomthrutechnology.html (dead link?) Lights - Signal Flasher - Water Damage: (see 'battery box') Lights - LED Signals - Fastflash: http://www.kuryakyn.com/index.cfm/go...ID/85/IMID/757 Lights - LED Signals - Fastflash: https://rswarrior.com/forums/t/136341.aspx Lights - LED Signals - Fastflash: www.badlandsmotorcycleproducts.com Lights - LED Signals - Fastflash: http://www.superbrightleds.com/led_prods.htm Lights - LED How-To: http://www.instructables.com/id/LEDs-for-Beginners Lights - LED How-To: http://led.linear1.org/1led.wiz Lights - Signals and Flasher - LED Fast Flash: https://rswarrior.com/forums/t/52688.aspx Lights - Signals and Flasher - Removed Front: https://rswarrior.com/forums/t/26591.aspx Lights - Signals - Removing Front: (see 'forks') Lights - Signals - Hidden Front LED's: https://rswarrior.com/forums/t/29343.aspx Lights - Signals - Front Fork Bracket: http://flickr.com/photos/[email protected]/show/ Lights - Signals - LED on Handlebar Levers: https://rswarrior.com/forums/t/28160.aspx Lights - Signals - LED on Forks: http://www.customdynamics.com/wrap_a...ork_clamps.htm Lights - Brake: (see Service Manual) (note some UK bikes are not LED) Lights - Running: (see Service Manual) (note some UK bikes are not LED) Lights - Running - Click of Death Solution: https://rswarrior.com/forums/t/26173.aspx Lights - Running - Click of Death Solution: Song Chuan 896H-1CH-C-12VDC 30/50 (from Mouser.com) Lights - License Plate: (see Service Manual)(see 'license plate') Lights - Incandescent Bulbs: four 23w signals, two 8w front running, two 5w license (at 12v = 9.8a) Lights - Reflectors - Front LED: Show Chrome Clear LED #16-117A Lights - Reflectors - Front LED: https://rswarrior.com/forums/t/114682.aspx Lights - Reflectors - Rear LED: http://www.shockracing.com/index.php...roducts_id=276 Lights - Reflectors - Rear LED: http://www.1tail.com/sa/p/TiteLite_L...head_Bolts.htm Lights - Tail Light - Thin Strip: https://rswarrior.com/forums/t/28147.aspx Lights - Integrated Tail Light and Signals - DIY: https://rswarrior.com/forums/t/133718.aspx Lights - Integrated Tail Light and Signals: https://rswarrior.com/forums/t/48410.aspx Lights - Integrated Tail Light and Signals: https://rswarrior.com/forums/t/52778.aspx Lights - Integrated Tail Light and Signals: https://rswarrior.com/forums/t/121392.aspx Lights - Integrated Tail Light and Signals - Repair CA: https://rswarrior.com/forums/t/130034.aspx Lights - Front Driving Lights: https://rswarrior.com/forums/t/24705.aspx Lights - Front Driving Lights: https://rswarrior.com/forums/t/111593.aspx Lights - Integrated Mounts for Front Signals/Lights: https://rswarrior.com/forums/t/26527.aspx Lights - Fork Pinch Bolt Brackets: https://rswarrior.com/forums/t/27498.aspx Lights - Fork Pinch Bolt Brackets: https://rswarrior.com/forums/t/27842.aspx Lights - Specialty, LED, Glow: http://www.kuryakyn.com/category.asp...ighting&page=1 Lights - HID: https://rswarrior.com/forums/t/152342.aspx Lights - HID: https://rswarrior.com/forums/t/28330.aspx Lights - HID: https://rswarrior.com/forums/t/2197.aspx Lights - HID: https://rswarrior.com/forums/t/149258.aspx Lights - Fork Mounts (54mm = #2275): http://www.kuryakyn.com/shopbybike.aspx?s=2275 Lights - Driving Lights: http://www.motolight.com/index.php Linear Control Valve: (see also 'intake') Linear Control Valve - Relocate: https://rswarrior.com/forums/t/4160.aspx Linear Control Valve - Alternate Plumbing: https://rswarrior.com/forums/t/150232.aspx Linear Control Valve - Electric Replacement: https://www.rswarrior.com/forums/13-t...v-removal.html Linear Control Valve - Removal: https://rswarrior.com/forums/t/4439.aspx Linear Control Valve - Removal: https://rswarrior.com/forums/t/4311.aspx Linear Control Valve - Removal: https://rswarrior.com/forums/t/19683.aspx Loctite - 243 Blue: http://65.213.72.112/tds5/docs/243-EN.pdf (wrench to remove) Loctite - 271 Red: http://tds.loctite.com/tds5/docs/271-EN.pdf (heat to remove) Lowers: (see 'windshields') Lowering Links: (see 'suspension') Luggage: (see also 'saddlebags') Luggage: https://rswarrior.com/forums/t/110624.aspx Luggage: http://www.kuryakyn.com/category.asp...=Racks+%5FBags Luggage - Luggage Rack Bag: https://rswarrior.com/forums/t/115813.aspx Luggage Rack: (run a forum search for 'luggage rack' 'solo rack' 'fender rack') Magneto - OEM: F5PX/YAMAHA - AC 14-Volts 31-Amps at 5,000 r/min Magneto - '02-'06: Stator 5PX-81410-00-00 Rotor 5PX-81450-00-00 Magneto - '07-'10: Stator 5PX-81410-11-00 Rotor 5PX-81450-01-00 Magneto - Rare Earth Magnet: https://rswarrior.com/forums/t/110986.aspx Magneto - How Systems Work: http://www.bcae1.com/charging.htm Magneto - Stator - Aftermarket: http://www.electrosport.com/technica...own-issues.php Magneto - Stator - Aftermarket: https://rswarrior.com/forums/t/133091.aspx Magneto - Stator - Aftermarket: http://www.rmstator.com/en/index.php (some ~quality reports) Magneto - Stator - Aftermarket: https://rswarrior.com/forums/t/133091.aspx Magneto - Stator - Aftermarket: http://www.rickystator.com/ Magneto - Stator - Aftermarket: With service manual info its remotely possible a local shop can rewind. Maintenance - Major: (download Warrior owner manual from Star website)(see 'Manuals') Maintenance - Periodic: (download Warrior owner manual from Star website)(see 'Manuals') Manuals - 2002 Service Manual: http://www.paulmilner.com/yamaha/han...or_service.pdf Manuals - 2003-2005 Service Manual Supplement: http://www.paulmilner.com/yamaha/han...supplement.pdf Manuals - 2002 Service Manual with 2003 and 2006 Supplements (25.29mb): http://www.robriguez.com/motorcycle/...ual-WO3646.pdf Manuals - 2002 Service Manual: http://www.blackcaps.nl/forumfotos/warrior_service.pdf Manuals - 2002-2010 Manuals by Model Year: https://rswarrior.com/forums/t/112692.aspx Manuals - Various Yamaha: http://www.paulmilner.com/ Manuals - Owners: http://www.starmotorcycles.com/star/...r_manuals.aspx Manuals - MT-01 Service: http://www.torquesite.com/forum/view...hp?f=27&t=2275 Middle Controls: (none known made due to obstructions) (see 'rearsets') Middle Shaft: (see 'transmission') Mirror '02-'03 - Left: 4NK-26280-00-00 Mirror '02-'03 - Right: 4NK-26290-00-00 Mirror '04-'05 - Left: 5PX-26280-00-00 Mirror '04-'05 - Right: 4NK-26290-00-00 Mirror '06-'10 - Left: 5PX-26280-10-00 Mirror '06-'10 - Right: 4NK-26290-10-00 Mirrors - OEM Stem Lengths: https://rswarrior.com/forums/t/114086.aspx Mirrors - Digital: http://www.badlandsmotorcycleproduct...%20Mirrors.htm (fit unknown) Mirrors - Bar End - Rizoma: http://www.brazeauracing.com/rswarri...endmirror.html Mirrors - Loctite: (use loctite blue to avoid high-speed fold-up) Motor - Remove Jugs in Frame: https://rswarrior.com/forums/t/13895.aspx Motor - Exhaust and Head Gasket Tips: https://www.rswarrior.com/forums/14-i...sket-tips.html Motor Mount - Upper - Custom: https://www.rswarrior.com/forums/67-k...ts-kylenv.html Motor Mount - Upper - Shave - Jarv: https://www.rswarrior.com/forums/14-i...-clean-up.html Motor Mount - Upper - Shave - Dakman: https://www.rswarrior.com/forums/13-t...tor-mount.html Motor Mount - Upper - Options: https://rswarrior.com/forums/t/26530.aspx Motor Mount - Upper - Coil Hangar: https://rswarrior.com/forums/t/124231.aspx Motor Mount - Upper - Concept: https://rswarrior.com/forums/t/16725.aspx Motor Mount - Lower: (see Service Manual - no need to service) MSSS: Motor Sports Super Store http://www.motorsportssuperstore.com/ Music: (see 'stereo') Neutral Switch: https://rswarrior.com/forums/t/139712.aspx Nitrous Oxide - DIY: https://rswarrior.com/forums/t/109229.aspx Nitrous Oxide - Generic: http://www.go-fast.org/z28/new_to_nitrous.html Nuts: (see 'fasteners') Octane: (see 'fuel') Odometer - Error Codes: (see 'ECU") Odometer - Mileage Readout Stored in Tach Head: https://rswarrior.com/forums/t/158094.aspx Odometer - Low Fuel Light: Illuminates with 0.8 gallons (US) in reserve tank and displays 'miles on reserve' Odometer - Low Fuel Light: Illuminates when NOT low on fuel: https://rswarrior.com/forums/t/113691.aspx Oil: (see also 'grease') Oil - OEM: Was YamaLube4 20W40 now 10W40 to 40F and 20W50 above 40F (3.91 qts, 4.33 qts w/filter). Oil - OEM: Oil must meet API Service SE, SF, SG (or higher) for wet clutch. Oil - OEM Recommended: http://www.starmotorcycles.com/star/yamalube.aspx Oil - Viscocity: (W=Winter) 10W40 at 32-degrees F flows as 10 weight; at 212-degrees F flows like 40 weight. Oil - Viscocity: 20W-50 = 20 weight oil that will not thin more than a 50 weight would when 212-degrees F. Oil - Viscocity: http://www.valvoline.com/carcare/art...=ccr20040601ov Oil - Lots 'o Stuff: http://www.bobistheoilguy.com/cms/ Oil - Synthetic: https://rswarrior.com/forums/t/131004.aspx Oil - Synthetic: https://rswarrior.com/forums/t/109802.aspx Oil - Change Interval - Synthetic: https://rswarrior.com/forums/t/120349.aspx Oil - Suggested Best for Warrior: https://rswarrior.com/forums/t/5542.aspx Oil - Viscocity: http://auto.howstuffworks.com/question164.htm Oil - Pressure Relief Valve: https://rswarrior.com/forums/t/24097.aspx (Denso filter has none?) Oil - Filter: (see 'filter') Oil - How to Check Oil Level: https://www.starmotorcycles.com/star...2&mid=61&tid=8 Oil - Changing: http://roadstarclinic.com/content/view/158/116/ Oil - Changing: https://rswarrior.com/forums/t/5490.aspx (and service manual) Oil - Changing: https://rswarrior.com/forums/t/48835.aspx Oil - Changing - Which Two Bolts: https://rswarrior.com/forums/t/128465.aspx Oil - Bolt (Plug): Both are 14mm x 1.5 pitch with 17mm hex head. Avoid nylon washer. Oil - Bolt (Plug) Re-Threading: https://rswarrior.com/forums/t/16750.aspx Oil - Bolt Torque Values: https://rswarrior.com/forums/t/113205.aspx Oil - Bolt (Valve)(F106): http://www.fumotousa.com/ Oil - Pump: (see Service Manual) (if failure ask dealer if related to OEM change from 20W40 to 10W40) Oil - Pressure Gauge: https://rswarrior.com/photos/darkstar/default.aspx Oil - Pressure Gauge: https://rswarrior.com/forums/t/26951.aspx Oil - Pressure Gauge Right Side: https://rswarrior.com/forums/t/26236.aspx Oil - Pressure Gauge Rider View: https://www.rswarrior.com/Gallery/ArizonaWarrior.aspx Oil - Pressure Gauge Left Side: https://rswarrior.com/forums/t/28025.aspx Oil - Checking Temperature: https://rswarrior.com/forums/p/26318/381122.aspx#381122 Oil - Cooler: (search these forums plus do a web search because several good units exist) Oil - Cooler - Custom: https://rswarrior.com/files/folders/r...ry1168076.aspx Oil - Cooler - Pro-One: https://rswarrior.com/forums/t/29149.aspx Oil - Cooler - Jagg: https://rswarrior.com/forums/t/130066.aspx Oil - Vent Hose Relief Argument: https://rswarrior.com/forums/t/4047.aspx Oil - Vent Hose Relief Argument: https://rswarrior.com/forums/t/108104.aspx Oil - Vent Hose - Krankvent: Metric Kit with 9.5mm (3/8") hose barbs Oil - Vent Hose - Krankvent: http://www.et-performance.com/kv.html Oil - Vent Hose - Krankvent: https://rswarrior.com/forums/t/17181.aspx Oil - Vent Hose - Krankvent: https://rswarrior.com/forums/t/121083.aspx Oil - Transfer Case - SAE80 API-GL4 Hypoid Gear Oil Oil - Transfer Case - Weight: https://www.rswarrior.com/forums/21-h...ml#post1772907 Oil - Transfer Case - Change: https://rswarrior.com/forums/t/48836.aspx Oil - Transfer Case - Change: https://rswarrior.com/forums/t/12408.aspx Owner's Manual: (see 'Manual') Paint: (see also 'powder coat') Paint - Frame Black: https://rswarrior.com/forums/t/27913.aspx Paint - Colors: https://rswarrior.com/forums/t/156111.aspx Paint - Colors: https://rswarrior.com/forums/t/16547.aspx Paint - Colors - Midnights: https://rswarrior.com/forums/t/123522.aspx Paint - Colors: www.ColorRite.com Paint - Primer Conversations: https://rswarrior.com/forums/t/159938.aspx Paint - General Conversation: https://rswarrior.com/forums/t/121956.aspx Paint - Home DIY Spray Booth: https://rswarrior.com/forums/t/16703.aspx Paint: http://www.gscustomdesigns.co.uk/def...?page=home.htm Paint: PCIII/PC3 or PCIIIUSB/PC3USB or PCV/PC5: (see 'ECU') Pegs: (see also 'forward controls' and 'floorboard' and 'rearsets') Pegs '02-'03 - Rider - Left Assembly: 5PX-27410-00-00 Pegs '02-'03 - Rider - Right Assembly: 5PX-27420-00-00 Pegs '02-'03 - Passenger Left Assembly: 5PX-27430-00-00 Pegs '02-'03 - Passenger Right Assembly: 5PX-27440-00-00 Pegs '04-'10 - Rider - Left Assembly: 5PX-27410-10-00 Pegs '04-'10 - Rider - Right Assembly: 5PX-27420-10-00 Pegs '04-'10 - Passenger - Left Assembly: 5PX-27430-12-00 Pegs '04-'10 - Passenger - Right Assembly: 5PX-27440-10-00 Pegs '05-'10 - Rider - Left Assembly - Midnight: 5PX-27410-20-00 Pegs '05-'10 - Rider - Right Assembly - Midnight: 5PX-27420-20-00 Pegs '04-'10 - Passenger - Left Assembly - Midnight: 5PX-27430-12-00 Pegs '04-'10 - Passenger - Right Assembly - Midnight: 5PX-27440-10-00 Pegs '02-'10 - Rider - Bolt Size: 10mm X 1.25 pitch X 50mm long Pegs - Rider - Swap Early vs Late: https://rswarrior.com/forums/t/114230.aspx Pegs - Rider - Swap Early vs Late: https://rswarrior.com/forums/t/132419.aspx Pegs - Passenger - Relocation Mods: https://rswarrior.com/forums/t/11350.aspx Pegs - Passenger - Flip N Grind '02 '03 only: https://rswarrior.com/forums/t/13949.aspx Pegs - Cruise: http://www.kuryakyn.com/products.asp?bn=metric&ci=3272 Pegs - Kickback - 1256day Mod: https://www.rswarrior.com/forums/14-i...foot-pegs.html Pick-Up Coil - CPS - Recall ('02-'07): https://rswarrior.com/files/folders/recalls/default.aspx Pick-Up Coil - CPS - Part Only ('02-'09): 5PX-81670-01-00 Pick-Up-Coil - CPS - Case Gasket: 5VN-15451-00-00 (see also 'Clutch Case Gasket') Pick-Up Coil - Recall Kit for DIY: Part Number 90891-30047-00 (includes case gasket) Pick-Up Coil - CPS: https://rswarrior.com/forums/t/2841.aspx Pick-Up Coil - CPS - Symptoms: https://rswarrior.com/forums/t/22937.aspx Pick-Up Coil - CPS - Symptoms: https://rswarrior.com/forums/t/110144.aspx Pick-Up Coil - CPS - Recall: https://rswarrior.com/files/folders/recalls/default.aspx Pick-Up Coil - CPS - Replace DIY: https://rswarrior.com/forums/t/23125.aspx Pick-Up Coil - CPS - Replace: https://rswarrior.com/forums/t/2920.aspx Pick-Up Coil: https://www.rswarrior.com/forums/13-t...up-sensor.html Pick-Up Coil: https://www.rswarrior.com/forums/13-t...s-problem.html Pick-Up Coil - CPS: https://rswarrior.com/forums/t/23125.aspx Pick-Up Coil - CPS: https://rswarrior.com/forums/t/114434.aspx Pick-Up Coil - Recall Mark: When done punchmark is made above/before the J on the VIN plate. Pick-Up Coil - Recall Mark: crankcase cover rubber grommet has a white mark when recall done. Pick-Up Coil - Recall - Wires Cut: https://www.rswarrior.com/forums/9-to...wires-cut.html Pipes: (see 'exhaust') Pistons '02-'10: 5PX-11631-00-00 (97mm forged, 113mm stroke, 8.36:1 compression) Pistons - JE High Compression - Rings: https://rswarrior.com/forums/t/149597.aspx Polishing Chrome: (see 'chrome') Powder Coat: (see also 'paint') Powder Coat: (search these forums, and search web for local vendors) Powder Coat - Removing: https://rswarrior.com/forums/t/48788.aspx Power Commander ("PC"): (see 'ECU') (see also 'PART 1: Technical Compilations') Power Outlet 12-Volt: https://rswarrior.com/forums/t/134530.aspx Pulley: (see 'drive pulley') Pushrods: (see Service Manual) Pushrods: (see also 'Camshaft') Pushrod Tubes - OEM: (see Service Manual) Pushrod Tubes - Leaking O-Ring: https://rswarrior.com/forums/t/120872.aspx Pushrod Tubes - Leaking Valve Block O-Ring: https://rswarrior.com/forums/t/120317.aspx Pushrod Tubes - Adjustable: (See Speedstar on Star / Yamaha website) Quick Shifter: (see 'shifter') Rain Suits: http://www.froggtoggsraingear.com/EliteHwy.shtm Rear Axle: (see 'axle') Rearsets: (see also 'shifter' and 'pegs') Rearsets: https://rswarrior.com/forums/t/15178.aspx Rearsets: https://rswarrior.com/forums/t/28939.aspx Rearsets: https://rswarrior.com/forums/t/13373.aspx Rearsets: https://rswarrior.com/forums/t/11148.aspx Rearsets: https://rswarrior.com/forums/t/21841.aspx Rearsets: https://rswarrior.com/forums/t/11397.aspx Recall - List 2002-2010: https://www.rswarrior.com/forums/9-to...02-2010-a.html Recall - Documents: http://www.starmotorcycles.com/star/fmc/home.aspx Recall - CPS: http://www.starmotorcycles.com/star/...M2007-003R.pdf Recall - TPS: http://www.starmotorcycles.com/star/...M2006-016R.pdf Recall - Trans: http://www.starmotorcycles.com/star/..._M2004-002.pdf Recall - Tank Mount: https://www.rswarrior.com/forums/9-to...ml#post2197624 Recall - Warrior TT Bars: https://www.rswarrior.com/forums/9-to...ml#post2197626 Rectifier - OEM: FH001 (SHINDENGEN) 35-amp 200-volt withstand Rectifier '02-'10: 5JW-81960-00-00 Rectifier - Relocate: https://rswarrior.com/forums/t/29191.aspx Rectifier - Relocate: https://rswarrior.com/forums/t/29338.aspx Reflectors: (see 'lights') Regulator: (see 'rectifier') Relays: (see 'electrical relays') Relays - Water Damage: (see 'battery box') Right Side Cover: (see 'Side Cover') Rim: (see 'wheel') Risers: (see 'handlebars') Rotor: (see 'brake rotor') Rotor - Replace: (use OEM) (cannot be turned or machined) Saddlebags: (see also 'luggage') (see Star / Yamaha website accessories) Saddlebags - EZ Brackets: https://rswarrior.com/forums/t/106470.aspx Saddlebags - Hidden Bracket: https://rswarrior.com/forums/t/120052.aspx Saddlebags - Removable: (search these forums and web - no Warrior-specific are made yet) Saddlebags - Corbin: http://www.corbin.com/yamaha/ywbag.shtml Saddlebags - Guard: http://www.phatperformanceparts.com/...tCode=140%2D33 Seat: (includes back rests) Seat - '02-'03 Rider/Passenger: (one-piece stinger) Seat - '04-'10 Rider: (solo) Seat - '04-'10 Passenger: (pillion) Seat - '02-'03 Stock Modified for '04+: https://rswarrior.com/forums/t/24802.aspx Seat - '04+ Stock Modified for '02-'03: https://rswarrior.com/forums/t/25231.aspx Seat - '02 '03 Mustang Modified for '04+: https://rswarrior.com/forums/t/157032.aspx Seat - '02 '03 Mustang Modified for '04+: https://rswarrior.com/forums/t/3288.aspx Seat - '02 '03 Mustang Modified for '04+: https://rswarrior.com/forums/t/48909.aspx Seat - '02 '03 Mustang Modified for '04+: https://rswarrior.com/forums/t/123043.aspx Seat - '02 '03 Mustang Modified for '04+: https://rswarrior.com/forums/t/136216.aspx Seat - Comparisons: https://rswarrior.com/forums/t/48408.aspx Seat - Cleaning: https://rswarrior.com/forums/t/113969.aspx Seat - Back Rest - SeattleSage DIY: https://www.rswarrior.com/forums/14-i...-backrest.html Seat - Back Rest - Rider: http://www.mustangseats.com/yamaha/r.../warrior.shtml Seat - Back Rest - Rider: http://www.corbin.com/yamaha/warriormenu.shtml Seat - Back Rest - Passenger: https://rswarrior.com/forums/t/121386.aspx Seat - Back Rest - Passenger: https://rswarrior.com/forums/t/26469.aspx Seat - Back Rest - Detachable: https://rswarrior.com/forums/t/147118.aspx Seat - Back Rest - Detachable: https://rswarrior.com/forums/t/136834.aspx Seat - Back Rest - Detachable: https://rswarrior.com/forums/t/152553.aspx Seat - Back Rest - Removable Custom: https://rswarrior.com/photos/fuch0049/default.aspx Seat - Back Rest - MC Enterprises: Part# 291-38 fits 2002-2003 Warrior, Part# 291-33 fits 2004+ Warriors. Seat - Back Rest - MC Enterprises: https://www.rswarrior.com/forums/52-w...d-02-03-a.html Seat - Back Rest - MC Enterprises and Easy Brackets: https://www.rswarrior.com/forums/11-f...back-rest.html Seat - Back Rest - DIY: http://www.stargis.net/webslinger/SeatBackrestMod.htm Seat - Crusteel45: https://rswarrior.com/forums/t/52090.aspx Seat - The Big-G Mod: https://rswarrior.com/forums/t/151619.aspx Seat - Royale5: https://rswarrior.com/forums/t/139979.aspx Seat - Mustang: http://www.mustangseats.com/yamahaseats.htm Seat - Corbin: http://www.corbin.com/yamaha/warriormenu.shtml Seat - Corbin Dual Tour - Mod '02-'03 for '04+: https://www.rswarrior.com/forums/13-t...-question.html Seat - Danny Gray: http://www.dannygray.com/ Seat - Danny Gray (High End): https://rswarrior.com/forums/t/115119.aspx Seat - Rubber Protector 1 - Left Side: 5PX-2476-U-00-00 (from heat scratches or water) Seat - Rubber Protector 2 - Right Side: 5PX-2476-V-00-00 (from heat scratches or water) Sensors: https://rswarrior.com/forums/t/116448.aspx Service Manual: (see 'Manual') Sheet Metal - Gauge to Inches: https://rswarrior.com/forums/t/121745.aspx Shifter: (see also 'pegs' and 'rearsets') Shifter - Rod - Stock: https://rswarrior.com/forums/t/135895.aspx Shifter - Rod - Custom: https://rswarrior.com/forums/t/130384.aspx Shifter - Extensions: (see also 'forward controls' and 'rearsets') Shifter - Heel-Toe: https://rswarrior.com/forums/t/25556.aspx Shifter - Problems: https://rswarrior.com/forums/t/26858.aspx Shifter - Quick: http://www.powercommander.com/powerc...k_shifter.aspx Shifter - Shift Light - Raptor: https://rswarrior.com/forums/t/48970.aspx Shifter - Shift Light - Other: (search web) Shifter - Suicide: (see 'clutch') Shift Shaft: (see 'Shifter Rod') (see service manual for transmission internals) Side Cover: (see also 'Intake') (see also 'AIS') Side Cover - Custom - Left: https://rswarrior.com/forums/t/28024.aspx Side Cover - Custom - Left: https://rswarrior.com/forums/t/28031.aspx Side Cover - Custom - Left: https://rswarrior.com/forums/t/24177.aspx Side Cover - Custom - Right: https://www.rswarrior.com/forums/member.php?u=28525 Side Cover - Custom - Right: https://rswarrior.com/forums/t/124172.aspx Side Cover - Custom - Right: https://rswarrior.com/forums/t/104462.aspx Side Cover - Custom - Right: https://rswarrior.com/forums/t/28925.aspx Side Cover - Custom - Right: https://rswarrior.com/forums/t/52176.aspx Side Cover - Custom - Right: https://rswarrior.com/forums/t/3240.aspx Side Cover - Custom - Right: https://rswarrior.com/forums/t/51428.aspx Side Cover - Custom - Right: https://rswarrior.com/forums/t/29051.aspx Side Cover - Custom - Right: https://rswarrior.com/forums/t/120526.aspx Side Cover - Custom - Right: https://rswarrior.com/forums/t/158377.aspx (lighted) Side Cover - Custom - Right: https://rswarrior.com/forums/t/133282.aspx (limited production run) Side Cover - Custom - Right: http://www.cycleimage.com/store/product.asp?PID=4039 Side Cover - AIS Scoop Both Sides: https://rswarrior.com/forums/t/29278.aspx Side Stand - Boot Access: http://www.kuryakyn.com/products.asp?bn=metric&ci=3852 Sissy Bar: (see 'Seat - Back Rest') Sixty Foot Stick Man Burnout: Spark Plugs - OEM: 4ea NGK DPR7EA-9 or Denso X22EPR-U9 12mm thread, 18mm hex (gap 0.8 ~ 0.9mm) Spark Plugs - Longer Life: 4ea NGK Iridium DPR7EIX-9 (7803) .032" ~ .035" (0.8 ~ 0.9mm)(TQ to 13 FtLbs) Spark Plugs - Removing: Use compressed and AND a magnet in plug well before removing spark plugs. Spark Plugs - Installing: Use a short length of rubber hose to start each plug into its threaded hole. Spark Plugs - Installing: Dab threads w/nickel-type anti-seize. Replace sealing washer if plugs re-used. Spark Plugs - Crush Washers: 12mm #P-678 (www.sparkplugs.com) (avoids stripped plug holes) Spark Plugs - Changing: https://rswarrior.com/forums/t/26477.aspx Spark Plugs - Gap with Dyna DC2-1 Coils: https://rswarrior.com/forums/t/131451.aspx Spark Plugs - High Compression pistons with stock coils - some try .028 gap. Spark Plugs - NGK Part# Key: http://www.ngksparkplugs.com/docs/te...tnumberkey.pdf Spark Plugs - E3 (not yet tested): https://rswarrior.com/forums/t/120319.aspx Spark Plugs - E3 (may affect Magnecor and some other wire's boots) Spark Plugs - Wires - High Performance: https://rswarrior.com/forums/t/26756.aspx Spark Plugs - Wires - Very High Performance: http://www.magnecor.com/index.htm Spark Plugs - Condition Chart: http://hawkworks.net/sparkplug-chart/ Spark Plugs - Condition Chart: http://www.ngksparkplugs.com/techinf...q/faqread2.asp Spark Plugs - Condition Info: http://www.strappe.com/plugs.html Spark Plugs - Reading - Racing: (dead link - searching for new) <-------(if broken then PM Topic Manager for PDF File) -------- Spark Plugs - Reading - Forum: https://rswarrior.com/forums/t/21636.aspx Spark Plugs - Too White: https://www.rswarrior.com/forums/13-t...nce-again.html Speedometer - Relocate: https://rswarrior.com/forums/t/111474.aspx Speedometer - Relocate: https://www.rswarrior.com/forums/14-i...ation-mod.html Speedometer - Sticking: https://rswarrior.com/forums/t/123078.aspx Speedometer - Sticking: https://rswarrior.com/forums/t/21470.aspx Speedometer - Sticking: https://rswarrior.com/forums/t/8275.aspx Speedometer - Sticking: https://rswarrior.com/forums/t/26062.aspx Speedometer - Miles Kilometers: https://www.rswarrior.com/forums/13-t...ad-manual.html Speedometer - Canada and South Africa: Dial shows kilometers only, not miles. Speedometer - USA and other countries: Dial shows miles and kilometers. Speedometer - Remove: https://rswarrior.com/forums/t/20724.aspx Speedometer - Remove: https://rswarrior.com/forums/t/120660.aspx Speedometer - Disassembly: https://rswarrior.com/forums/t/117798.aspx Speedometer and Tachometer Red/Blue Swap: https://www.rswarrior.com/forums/13-t...-blue-red.html Speedometer and Tachometer Red/Blue Swap: https://www.rswarrior.com/forums/14-i...ed.html#390870 Speedometer - Replace Signal Bulbs: (also see 'Lights') Speedometer - Face Painting: https://rswarrior.com/forums/t/117284.aspx Speedometer - Face Painting: http://www.stargis.net/webslinger/Im...eedo/index.htm Spring - Rear: (see 'suspension') Sprocket: (see 'pulley')(OEM Service Manuals use 'Sprocket' - Parts Breakdowns use 'Pulley') Starter: '02-'10: 5PX-81890-01-00 Starter Relay '02-'10: 4YR-81940-02-00 Starter Motor - Replacement Parts: http://www.stockers.com/ Starter Motor - Brushes and Springs: https://rswarrior.com/forums/t/139715.aspx Starter Motor - Runs w/Battery Connected and Key Off: Investigate Starter Relay. Stator: (see 'Magneto') Steering - Dampner: (none known available at time of writing) Steering - Triple Tree: (see 'Triple Tree') Steering - Stop Repair: (see 'Frame') Stereo - Connecting: https://rswarrior.com/forums/p/114546/935960.aspx Stereo - Hardware: (technology is changing too fast - do web search) Suspension - Rake Front End: (see 'Triple Trees') Suspension - Steering Stem Nut (Page 4-75) Wrench Size is 36mm (1-3/8") and Torque is 85 Ft Lbs Suspension - Steering Stem Nut Tool: https://www.rswarrior.com/forums/14-i...ue-socket.html Suspension - Forks - Oil: Suspension Oil Type 01 (16.1 US Ounces) Note: Yamaha 01 made by KYB = Kayaba 01 fork oil. Suspension - Forks - Oil: https://rswarrior.com/forums/t/19616.aspx Suspension - Forks - Removing: https://rswarrior.com/forums/t/113328.aspx Suspension - Forks - Removing: (see Service Manual) Suspension - Forks - Lowering: https://rswarrior.com/forums/t/49005.aspx Suspension - Forks - Stiffen: (see Service Manual or Owner's Manual) Suspension - Forks - Seals - Replace: https://rswarrior.com/forums/t/48992.aspx Suspension - Forks - R1 Swap: https://rswarrior.com/forums/t/21227.aspx Suspension - Forks - R1 Swap: https://www.rswarrior.com/forums/12-g...onversion.html Suspension - Forks - R1 Swap: https://www.rswarrior.com/forums/13-t...fork-talk.html Suspension - Forks - R1 Spring rate: 8.83 N/mm (0.90 kg/mm, 50.42 lb/in) ** Suspension - Forks - Warrior Spring rate: 6.40 N/mm (0.64 kg/mm, 36.54 lb/in) (thanks to RXWarrior for pointing this out) Suspension - Fork Springs - Possible Aftermarket: http://www.racetech.com/index.aspx (have to ask about Warrior springs) Suspension - Fork Springs - Possible Aftermarket: http://www.traxxion.com/ (have to ask about Warrior springs) Suspension - Stock Dogbone Length: https://rswarrior.com/files/folders/r...ry1204186.aspx Suspension - Stock Rear Spring: 782-pounds, 188mm free length, 172mm installed length, 58mm ID, 83mm OD. Suspension - Air Ride: https://rswarrior.com/forums/t/16834.aspx Suspension - Air Ride: https://rswarrior.com/forums/t/26983.aspx Suspension - Air Ride - PSI Gauge: https://rswarrior.com/forums/t/116567.aspx Suspension - Tricky Air - Wiring Connections: https://rswarrior.com/forums/t/142707.aspx Suspension - Tricky Air - Replace Air Tube: https://rswarrior.com/forums/t/119930.aspx Suspension - Tricky Air - Tire Life: https://rswarrior.com/forums/t/113191.aspx Suspension - Spring - Rear - Stiffer: http://www.ground-control-store.com/...ion.php/II=367 Suspension - Spring - Rear - Eibach 1000: https://rswarrior.com/forums/t/29316.aspx Suspension - Spring - Rear - Eibach 1000: https://rswarrior.com/forums/t/28252.aspx Suspension - Spring - Rear - Eibach 1000: https://rswarrior.com/forums/t/28121.aspx (also see updates no spring compressor needed 2003+) Suspension - Spring - Rear - Eibach 1000: https://rswarrior.com/files/folders/r...ry1204177.aspx Suspension - Spring - Rear - Eibach 1000: https://rswarrior.com/forums/t/47752.aspx Suspension - Spring - Rear - Eibach 1000: https://rswarrior.com/forums/t/21500.aspx (2002 only) Suspension - Spring - Rear - Eibach 1000: https://rswarrior.com/forums/t/15941.aspx (2002 only) Suspension - Spring - Rear - Raising Methods: https://rswarrior.com/forums/t/106308.aspx Suspension - Spring - Rear - Raising Methods: https://rswarrior.com/forums/t/106293.aspx Suspension - Spring - Rear - Lowering Methods: https://rswarrior.com/forums/t/109605.aspx Suspension - Spring - Rear - Lowering Links: https://rswarrior.com/forums/t/137216.aspx Suspension - Spring - Rear - Lowering Links: https://rswarrior.com/forums/t/29176.aspx Suspension - Spring - Rear - Lowering Links: https://rswarrior.com/forums/t/29316.aspx Suspension - Spring - Rear - Lowering Links: https://rswarrior.com/forums/t/28556.aspx Suspension - Spring - Rear - Lowering Links: https://rswarrior.com/forums/t/108807.aspx Suspension - Spring - Rear - Lowering Links: https://rswarrior.com/forums/t/28528.aspx Suspension - Spring - Rear - Lowering Links: https://rswarrior.com/forums/t/26728.aspx Suspension - Spring - Rear - Lowering Links: https://rswarrior.com/forums/t/29150.aspx (number of inches per turn) Suspension - Spring - Rear - Lowering Links: Also see 'MSSS' for L.A. Chopper #1304-0190 shock drop kit. Suspension - Rear - Flip N Grind: (caution, many recommend adjustable lowering kit instead) Suspension - Rear - Flip N Grind: (search for newer topics)(material removed is gone so don't take too much) Suspension - Rear - Flip N Grind: https://rswarrior.com/forums/t/156978.aspx Suspension - Rear - Flip N Grind: https://rswarrior.com/forums/t/119346.aspx Suspension - Rear - Flip N Grind: https://rswarrior.com/forums/t/21743.aspx Suspension - Rear - Flip N Grind: http://polarsoft.net/FNG2.wmv Suspension - Rear - Flip N Grind: http://video.google.com/videoplay?do...00324050279388# Suspension - Rear - Aftermarket Shocks: https://www.rswarrior.com/forums/13-t...new-shock.html Supercharger: https://www.rswarrior.com/forums/14-i...r-running.html Supercharger: https://rswarrior.com/forums/t/114425.aspx Supercharger: https://rswarrior.com/photos/achilles/default.aspx Supercharger: https://rswarrior.com/forums/t/27772.aspx Supercharger: https://rswarrior.com/forums/p/20470/280362.aspx Supercharger: http://www.cycleconnections.com/arti...=426&TypeID=23 Swing Arm Nut Size: 27mm (1-1/16") (6-point shallow socket)(Torque: 90 Ft / Lbs) Swing Arm and Suspension - Removal: https://rswarrior.com/forums/t/49002.aspx Swing Arm and Suspension - 190 mm: https://rswarrior.com/forums/t/24539.aspx Swing Arm and Suspension - 200 mm: all stock (see also 'tires') Swing Arm and Suspension - 210 mm: all stock very tight fit - do a search for more info Swing Arm and Suspension - 240 mm: https://rswarrior.com/forums/t/28163.aspx Swing Arm and Suspension - 240 mm: https://rswarrior.com/forums/t/29030.aspx Swing Arm and Suspension - 250 mm: https://rswarrior.com/forums/t/27748.aspx Swing Arm and Suspension - 260 mm: https://rswarrior.com/forums/t/29181.aspx Swing Arm and Suspension - 260 mm: https://rswarrior.com/forums/t/109486.aspx Swing Arm and Suspension - 260 mm: https://rswarrior.com/forums/t/111212.aspx Swing Arm and Suspension - 280 mm: https://rswarrior.com/forums/t/29136.aspx Swing Arm and Suspension - 280 mm: https://rswarrior.com/forums/t/28417.aspx Swing Arm and Suspension - 280 mm: https://rswarrior.com/forums/t/28276.aspx Swing Arm and Suspension - 280/300mm: http://www.bluesteelcustoms.com/home.html Swing Arm and Suspension - 300 mm: https://rswarrior.com/forums/t/28045.aspx Swing Arm and Suspension - 300 mm: https://rswarrior.com/forums/t/28123.aspx Swing Arm and Suspension - 300 mm: https://rswarrior.com/photos/TTBONE/default.aspx Swing Arm and Suspension - 300 mm: http://www.pattencycles.com/Metric/ Swing Arm and Suspension - 360 mm: https://rswarrior.com/forums/t/2969.aspx Swing Arm and Suspension - 360 mm: https://rswarrior.com/forums/t/13398.aspx Swing Arm and Suspension - Group Buy: https://rswarrior.com/forums/t/2227.aspx Swing Arm and Suspension - Comparison Pic: https://rswarrior.com/forums/t/24539.aspx Swing Arm and Suspension - Single Sided 300 mm: https://rswarrior.com/forums/t/141034.aspx Swing Arm and Suspension - Single Sided: https://rswarrior.com/photos/ohiomike/default.aspx Swing Arm and Suspension - Single Sided: https://rswarrior.com/forums/t/120084.aspx Swing Arm and Suspension - Single Sided: https://rswarrior.com/forums/t/131084.aspx Swing Arm and Suspension - Single Sided: https://rswarrior.com/forums/t/149551.aspx Tachometer: (has blue backlight - midnight has red backlight) Tachometer - Remove: https://rswarrior.com/forums/t/20724.aspx Tachometer - Remove: https://rswarrior.com/forums/t/120660.aspx Tachometer - Remove Buttons: https://www.rswarrior.com/forums/13-t...g-buttons.html Tachometer - Remove Buttons: https://www.rswarrior.com/forums/13-t...ect-reset.html Tachometer - Remove Buttons: https://www.rswarrior.com/forums/13-t...ach-shell.html Tachometer - Remove Buttons: https://www.rswarrior.com/forums/13-t...l-buttons.html Tachometer - On Bars: https://rswarrior.com/photos/thebull/default.aspx Tachometer - On Side: https://rswarrior.com/photos/billh1943/default.aspx Tachometer - Underseat: https://www.rswarrior.com/forums/14-i...ml#post2174677 Tachometer - Disassemble: https://rswarrior.com/forums/t/141987.aspx Tachometer - Head Bolts: OEM M6x20/1.00 stainless buttonhead w/special larger diamater head. Tachometer - Blvd Windshield Bolts: Two OEM M6x20, two become M6x25 (smaller head ok). Tachometer - Mini Fairing Bolts: Two OEM M6x20, two become M6x25 (if smaller head use a washer) Tachometer - Mini Fairing Bolts: Larger diameter holes so use supplied mini-fairing bolts. Tachometer - Cowling Bolts: Two OEM M6x20, two become M6x25 (if smaller head use a washer) Tachometer - Cowling Bolts: Larger diameter holes so use supplied mini-fairing bolts. Tachometer - Flashing: https://rswarrior.com/forums/t/20419.aspx Tachometer - Flashing: https://rswarrior.com/forums/t/117319.aspx Tachometer - Odometer - Mileage Readout Stored in Tach Head: https://rswarrior.com/forums/t/158094.aspx Tachometer and Speedometer Red/Blue Bulb Swap: (see 'Speedometer') Throttle - PC3USB - Set Zero% and 100% Throttle: (see 'ECU') Throttle - Internal: https://rswarrior.com/forums/t/48967.aspx Throttle Body - Sync: (see service manual page 3-15) Throttle Body - Sync: https://rswarrior.com/forums/t/112066.aspx Throttle Body - Sync: https://rswarrior.com/forums/t/48919.aspx Throttle Body - Sync: https://rswarrior.com/forums/t/117531.aspx Throttle Body - Sync Gauge: http://www.powerchutes.com/manometer.asp Throttle Body - Differences: 2002-2007 differ from 2008-2010 (TPS also differs) Throttle Cables - '02-'03: 5PX-26311-00-00 and 5PX-26312-00-00 Throttle Cables - '04: 5PX-26311-10-00 and 5PX-26312-10-00 (44-7/8" straight line between elbow centers) Throttle Cables - '05: 5PX-26311-20-00 and 5PX-26312-20-00 Throttle Cables - '06-'10: 5PX-26311-30-00 and 5PX-26312-30-00 Throttle Cables - Lubricating: (see 'clutch cable lubricating') Throttle Cables - Sticking: https://rswarrior.com/forums/t/123860.aspx Throttle Cables - Aftermarket: https://rswarrior.com/forums/t/120237.aspx Throttle Cables - Aftermarket: http://www.barnettclutches.com/products/cables.aspx Throttle Cables - Custom: http://www.barnettclutches.com/produ...ing_guide.aspx Throttle Cables - HD Top Yamaha Bottom: https://rswarrior.com/forums/t/120954.aspx Throttle Position Sensor - Recall ('02-'05): https://rswarrior.com/files/folders/recalls/default.aspx Throttle Position Sensor - Recall ('02-'05): recall document is not in the site's recall cabinet. Throttle Position Sensor - Recall ('02-'05): http://www.starmotorcycles.com/star/fmc/home.aspx Throttle Position Sensor - Recall Mark: When done punchmark made above 5th VIN character (P) on VIN plate. Throttle Position Sensor - Symptoms: https://rswarrior.com/forums/t/23814.aspx Throttle Position Sensor: https://rswarrior.com/forums/t/114434.aspx Throttle Position Sensor: (data below clarified by alanh) Throttle Position Sensor: 2002-2005: 3P6-85885-00-00 (replaces 5PX-85885-00-00) Throttle Position Sensor: 2006-2007: 3P6-85885-00-00 (replaces 5PX-85885-01-00 which was the recall part number) Throttle Position Sensor: 2008-2009: 8GL-85885-00-00 (these years have a different throttle body part number) Throttle Position Sensor - Broken Wire Repair: https://www.rswarrior.com/forums/13-t...re-splice.html Timing: (see 'ignition') Timing: (see 'fuel - High Compression Ping') Timing Cover - Chrome: https://rswarrior.com/forums/t/3613.aspx Tins: (see 'fuel tank' 'side covers' 'fenders' 'body') Tire Changer: (see 'tools') Tires - OEM PSI: Front: 36 Rear: 42 (assumes normal load) Tires - Avon Storm: https://rswarrior.com/forums/t/148563.aspx Tires - Avon Storm 2 Ultra oem size front=AV55-4555917 and oem size rear=AV56-4569017 Tires - Avon Storm Hazard Guarantee: https://rswarrior.com/forums/t/120761.aspx Tires - Dunlop RoadSmart - Road Test: https://rswarrior.com/forums/t/135939.aspx Tires - Dunlop RoadSmart: https://rswarrior.com/forums/t/131098.aspx Tires - Michelin Pilot Road 2: http://www.michelinmotorcycle.com/in...ent=pilotroad2 Tires - Shinko Verge 011: https://www.rswarrior.com/forums/13-t...-answered.html . Tires - Comparison: https://rswarrior.com/forums/t/48781.aspx Tires - Comparison: https://rswarrior.com/forums/t/48415.aspx . Tires - Front - OEM Size: 120/70ZR18 Tires - Front - Pinch Bolt under plastic fork guard to remove front axle. Tires - Front - Avon Cobra AV71: https://rswarrior.com/forums/t/112226.aspx Tires - Front - Fat: https://rswarrior.com/forums/t/12662.aspx Tires - Front - Fat: https://rswarrior.com/photos/bugei/default.aspx Tires - Front - Fat: https://rswarrior.com/forums/t/3445.aspx . Tires - Rear - OEM Size: 200/50ZR17 Tires - Rear - Options: https://www.rswarrior.com/forums/13-t...al-detail.html Tires - Rear - (also see the paragraph in 'Part 2' above) Tires - Rear - OEM Size: https://rswarrior.com/forums/t/48415.aspx Tires - Rear - Stock Rim 210mm: https://rswarrior.com/forums/t/122875.aspx Tires - Rear - Avon Storm AV56: https://rswarrior.com/forums/t/16550.aspx Tires - Rear - Avon Storm AV56 - Cutaway: https://www.rswarrior.com/forums/13-t...side-look.html Tires - Rear - Avon Cobra AV72: https://rswarrior.com/forums/t/112226.aspx Tires - Rear - Avon Cobra AV72: https://rswarrior.com/forums/t/48829.aspx Tires - Rear - OEM and Custom Sizes: https://rswarrior.com/forums/t/16550.aspx Tires - Rear - Width - Custom: https://rswarrior.com/forums/t/26620.aspx Tires - Rear - Dimensions and Rims: https://rswarrior.com/forums/t/26626.aspx Tires - Rear - FatBastards: https://www.rswarrior.com/forums/12-g...heck-here.html Tires - Rear - Fat Tire Group Buy: https://rswarrior.com/forums/t/2227.aspx Tires - Rear - Flickable 190mm: https://www.rswarrior.com/forums/12-g...-vs-200-a.html . Tires - Repair Discussions: https://rswarrior.com/forums/t/112543.aspx Tires - Repair Discussions: https://rswarrior.com/forums/t/19881.aspx Tires - Rhino Lining No-Flat: http://www.rhinotire.com/ Tires - Tread Orientation: https://rswarrior.com/forums/t/115045.aspx Tires - What the Numbers Mean: https://rswarrior.com/forums/t/119709.aspx Tires - Date Code: https://www.rswarrior.com/forums/13-t...lace-tire.html Tires - Date Code: http://en.wikipedia.org/wiki/Tire#DOT_Code Tires - Car Tires: Tools - Factory Tool Kit: https://www.rswarrior.com/forums/12-g...tool-kits.html Tools - Air Compressors: https://rswarrior.com/forums/t/112952.aspx Tools - Make-Do and Special: https://rswarrior.com/forums/t/112048.aspx Tools - Make-Do and Special: http://www.freewebs.com/roadstarwarr...ick_mods_2.htm Tools - Jacks: https://rswarrior.com/forums/t/110373.aspx Tools - Race Stands: https://rswarrior.com/forums/t/120090.aspx Tools - Big Bike Shop Stand: https://rswarrior.com/forums/t/158767.aspx Tools - Dollies: (do web search) Tools - Tire Changer: http://www.nomartirechanger.com/video/show/10 Tools - Tire Changer: http://www.cyclehilltirechanger.com/products/home Tool Box Mod: https://rswarrior.com/forums/t/28638.aspx Tool Box Mod: https://rswarrior.com/files/folders/r...ry1168073.aspx TPS - (see 'Throttle Position Sensor') Transfer Case: (see also 'oil') Transfer Case - Fluid - Dino: SAE 80 API "GL-4" Hypoid Gear Oil Transfer Case - Fluid - Synth: shop Amsoil, Redline, Mobil1 GL-4 Hypoid Gear Oil Transfer Case - Oil Change: https://rswarrior.com/forums/t/48836.aspx Transfer Case - Oil Change: https://rswarrior.com/forums/t/119679.aspx Transfer Case - Oil Overfill Overflow: https://rswarrior.com/forums/t/160192.aspx Transfer Case - Inside View: https://rswarrior.com/forums/t/111994.aspx Transfer Case - Chrome Cover: https://rswarrior.com/forums/t/24527.aspx Transfer Case - Repair: https://rswarrior.com/forums/t/119557.aspx Transmission - Pinion Recall ('02-'03): https://rswarrior.com/files/folders/recalls/default.aspx Transmission - Recall Mark: When done punchmark made above the very last digit on the VIN plate. Transmission - Middle Shaft and Front Pulley Nut: https://rswarrior.com/forums/t/24534.aspx Transmission - RoadStar Fifth Gear (02-05 RSW's only): https://rswarrior.com/forums/t/2571.aspx Transmission - RoadStar Fifth Gear (02-05 RSW's only): https://www.rswarrior.com/forums/9-to...r-results.html Transmission - Roadstar Fifth Gear (02-05 RSW's only): https://www.rswarrior.com/forums/9-to...ml#post1128221 Transmission - RoadStar Fifth Gear (02-05 RSW's only): Part# 4NK-17151-00 and 4NK-17251-00 from 2002 RS1600 provides .75 reduction in fifth gear. Transmission - RoadStar Fifth Gear (02-05 RSW's only): Part# 5VN-17151-00 and 5VN-17251-00 from 2004 RS1700 adds larger dogs and better oiling. Tricky Air Ride: (see 'suspension') Trike: https://rswarrior.com/photos/trikebird/default.aspx Triple Trees: (see also 'Suspension') Triple Trees - Downtube Diameter: 54mm just above signal, 54mm just below lower tree. Triple Trees - Clean-Up: https://rswarrior.com/forums/t/141987.aspx Triple Trees - Remove: (36mm socket & handlebar bushings) Triple Trees - Remove: https://rswarrior.com/forums/t/26798.aspx Triple Trees - Disassemble: https://rswarrior.com/forums/t/16201.aspx Triple Trees - Bearings: https://rswarrior.com/forums/t/25271.aspx Triple Trees - Rake: https://rswarrior.com/forums/t/11996.aspx Triple Trees - Rake: https://rswarrior.com/photos/ohiomike/default.aspx Triple Trees - Rake: https://rswarrior.com/forums/t/120084.aspx Triple Trees - Rake - Discussion: https://rswarrior.com/forums/t/25154.aspx Triple Trees - Rake - Discussion: https://rswarrior.com/forums/t/47742.aspx Triple Trees - Rake - Group Buy: https://rswarrior.com/forums/t/2235.aspx Triple Trees - Rake - HD Front End Mod: https://rswarrior.com/forums/t/14201.aspx Triple Trees - Rake: Stock rake (caster angle) is 29.5 degrees. Stock Trail is 130mm. Turbocharger: https://rswarrior.com/forums/t/27926.aspx Turbocharger: https://rswarrior.com/forums/t/11156.aspx Turbocharger: https://rswarrior.com/members/Frankenstein.aspx Turbocharger: https://rswarrior.com/forums/t/3918.aspx Turbocharger: https://rswarrior.com/members/nightwarrior.aspx Turbocharger: https://rswarrior.com/forums/t/3812.aspx Turbocharger: https://rswarrior.com/forums/t/154034.aspx Turbocharger: http://www.orientexpress.com/Yamaha/...Warrior/Turbo/ Vacuum: (see also Engine Vacuum Circuit)(see Service Manual) Vacuum - Hoses: (see hose routing in Service Manual) Vacuum - Testing: (see test procedures in Service Manual) Vacuum - Measurements: ('see body') Vacuum Hose - Map Sensor: https://rswarrior.com/forums/t/119378.aspx Valves: (see also 'camshaft' and 'piston') Valves '02-'05 - Intake: 4WM-12111-00-00 (2 each 34mm) Valves '02-'05 - Exhaust: 4WM-12121-00-00 (2 each 28mm) Valves '06-'10 - Intake: 5YU-12111-00-00 (2 each ??mm) Valves '06-'10 - Exhaust: 5YU-12121-00-00 (2 each ??mm) Valve Lifter '02-'10 OEM: 4WM-12153-10-00 (4 each) Valve Lifter - Outside Diameter: 22.9680mm ~ 22.9744mm (0.9043" ~ 0.9045") Valve Lifter - Aftermarket: https://rswarrior.com/forums/t/21355.aspx (verify) Valve Lifter - Pumping Up: https://rswarrior.com/forums/t/21700.aspx (and service manual) Valve - Sticking - Interesting: https://rswarrior.com/forums/t/26220.aspx VBAK: (see 'intake') Velocity Stack: (see 'intake') VIN Numbers - Decoding: https://rswarrior.com/forums/t/48883.aspx Water in Battery Box: (see 'battery box') Wax: (see 'body' and 'chrome') Welding Aluminum: (see 'frame') Wheel - OEM: Factory wheels have clear powder coat, or color powder coat. Wheel - OEM: '02-'05 are 3-spoke, '6-'08 are 5-spoke. Wheel - OEM - Front: Cast Aluminum 18MCxMT3.50 (18" x 3.5") Wheel - Rear - OEM: Cast Aluminum 17MCxMT6.00 (17" x 6") Wheel - Rear - Widening: http://www.kosman.net/weldup.htm Wheel - Rear - Fat Mod: https://rswarrior.com/forums/t/2227.aspx Wheel - Custom - RC: http://www.rccomponents.com/wheelselector/warrior.htm Wheel - Custom - CycleImage: http://www.cycleimage.com/ Wheel - Custom - Performance Edge: http://www.performanceedge.us/ Wheel - Custom - GS Cycles: http://www.gscycles.com/ Wheel - Custom - Thomason: Thomason Performance Wheels wheel - Custom - Thomason: https://www.rswarrior.com/forums/14-i...ce-wheels.html Wheel - HD - Spoked: https://rswarrior.com/forums/t/29241.aspx Wheel - HD - Warrior Hub: https://rswarrior.com/forums/t/25767.aspx Wheel - PowderCoating: (available through many vendors) Wheel - 5-Spoke to 2002-2005 Forks: https://rswarrior.com/forums/t/115317.aspx Wheel - 5-Spoke to 2005-2005 Forks: https://rswarrior.com/forums/t/5433.aspx Wheel - 3-Spoke to 2006-2010 Forks: https://rswarrior.com/forums/t/158224.aspx Wheel - Aluminum Deep Cleaning: https://rswarrior.com/forums/t/113700.aspx Wheel - Widening: http://www.kosman.net/ Wheel - Widening: http://www.performanceedge.us/predpricing.htm Wheel - Widening: http://www.gatewayxtreme.com/210tireconversion.htm (VTX specialist) Wheel Bearings: (see 'bearings') Wheelie: https://rswarrior.com/forums/t/57259.aspx Wheelie: http://youtube.com/watch?v=KZd_NwJLR94 Wide Tire Kits: (see 'swing arm' and 'tires') Windsheild - Boulevard Bolts: Two OEM M6x20 1.00 and two M6x25, both stainless button head. Windshield - Lowers: http://www.memphisshades.com/yam_fatslim_appchart.shtml Wiring Diagram - AlanH: http://www.fileden.com/files/2008/1/...0Schematic.pdf YSP: Yamaha Sports Plaza http://www.yamahasportsplaza.com/ PART 4: Miscellaneous Pics and Information 1. Post Pic of You and Your Bike: https://www.rswarrior.com/forums/10-w...your-bike.html 2. Pacific North West Warriors: https://rswarrior.com/forums/t/54614.aspx 3. Me 'n My Beast Summer '08: https://rswarrior.com/forums/p/54458/957172.aspx#957172 4. Yamaha/Star Canada Accessories: https://rswarrior.com/forums/t/116585.aspx 5. We're All Dumb Sometimes: https://rswarrior.com/forums/t/116367.aspx 6. Warrior Gathering Pics: (this album disappeared after migration) PART 5: Other This knowledge base is intended to bring together some of the interesting and helpful member conversations on RSW. As is always expected, some posts have errors so as you reference these links please remember to also reference your service manual, plus search for related posts in case other members find new information over time. New parts continually come to market so obviously there will always be items and techniques that are not referenced here. Mention them! But also use the SEARCH function and the Service Manual including any supplements once you have a general understanding of what you want to do. Then start your own topic and your own informed conversations as you complete your own mods. While you're at it, don't let some member shove 'crappe' down your idea-tubes. Use your vision of where you're going. Think for yourself because new technologies bring new techniques so 'old ideas' and 'new ideas' need to listen to each other. Nobody 'knows it all' we're here having conversations and some fun while learning this machine. Hopefully this list makes it faster to find information about specific parts and accessories, however its your responsibility to verify,clarify, and understand before you apply. So don't buy parts blindly using only part numbers found in these links. Double-check because incorrect parts or procedures may affect your ride safety. These links are organized for member convenience. They come by member recommendation, and by forum searches. No topics are ever going to be 100% accurate, so the Topic Manager and all the other helpful members who recommend links are 100% not responsible for content, including illustrative or technical refs. x |
OK the time has come to relinquish the pop mods to someone else
so i formally RETIRE and Az will referee the choice of the new helmsman i hope it was always Arizona warriors work ...i just took the helm and mostly scrapped rocks.... i'm not great on code but it still exists .... and is certainly worth keeping it's a great idea for guys to run one major thread ...i'd like to do that ...need to think which would suit me best .... something with 'nails on the wall' in the title maybe.... [before i get mowed down by my mates] :) |
reserved for start up post 2
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reserved for start up post - please don't type or reply to these posts yet - AzW will be along shortly to top and tail them with me:D
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Its astounding to look back where this started, as a hidden little 'list' for my reference as I considered what mods I might want for my new Beast. Somewhere along the line someone noticed that list, then more noticed it, and then suggestions started coming in saying 'please add this' or 'here is a better thread.' Surviving a number of forum upgrades and migrations, the list continued to grow and it truly took on a life of its own. All the while, many un-sung pioneering members experimented with new techniques and parts, and reported the good bad ugly of their efforts.
Amazingly, the original thread saw about 5,800 views, and the 'Legacy' topic was closed at 95,826 views, totaling over 100,000 views! So this is everyone's knowledgebase because so many have participated and so many have used the information. And now, with new 'blood' at the helm, what do you say if there's a little 'out' with the old and 'in' with the new! This new venture begins with an exact 'Legacy' copy of the original Popular Mods post located at: https://www.rswarrior.com/forums/13-t...ledgebase.html . But it won't stay an 'exact copy' for long. Into the future, as Tomba grows and cleans and improves his Knowledgebase, the URL (link) to the Legacy Post will remain handy for reviewing prior member conversations and reference URLs that helped build Popular Mods over the years. But nothing more. The 'Doc' (Tomba) has made it known we are all encouraged to suggest corrections, better URLs to replace exisitng ones, and new information to be added. This Thread will continue to evolve as it always has. Its a 'living and breathing' knowledgebase directed specifically at our Road Star Warriors that will only become more important as the years pass! Many thanks to Tomba for taking on this thread! Arizona Warrior (stepping aside!) (December 2011) . |
If I may please be the first to ask a question?
Tomba, when we quick-reply with a suggestion, are there times you plan to start a separate Thread where we can all discuss pros-and-cons and get some resolution, as in the past? Or should we members start our own Thread to discuss it, then refer the Thread to you to be considered if it should be added? |
Quote:
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DOH! That was a silly question wasn't it . . .
I gather your answer is Yes, and Yes . . . DOH! Quote:
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Quote:
.....let the force be with you - [got the youtube links info...thank you] WARNING - this thread may hic-cup a few times as it throttles up....but be assured it will get out of 1st gear in the new year A very Merry Christmas to you all and may you enjoy a well deserved rest prof...!! [not too much i will have questions...many ,many questions] hic !!..oopps [started early] cheers ...bottoms up...:D:rolleyes: |
Doc,
Here's a new mid-peg setup thread, your decision bro! https://www.rswarrior.com/forums/13-t...-mid-pegs.html I did not get around to moving 'floorboards' and 'middle controls' and 'rearsets' and forward controls' into the 'pegs' section. Example: Pegs - Mid-Mount: https://www.rswarrior.com/forums/13-technical-discussion/176096-mid-pegs.html Pegs - Rearsets: https://rswarrior.com/forums/t/15178.aspx (etc) Adding the word 'Pegs' in front with a dash, and its format will keep it sorting as a group (in the future). Hehe. Anyway, its a good write-up. |
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