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02 warrior never had a warranty done

4K views 14 replies 11 participants last post by  iowawarrior  
#1 ·
So in reading the forum I seem to have found out that the warranty involves a full engine break down and rebuild. Everyone seems to have the same thought on this, buy new internals and have the dealer install them at no additional cost. So what I'm thinking is high compression pistons, cam swap, and the road star 5th gear. Is there anyone on here that's done this utilizing the warranty claim? Is there anything I need to know before attempting this? And also the only pistons I can find are the ones on Patrick Racing, are there anymore? Thanks for all your help and yes the search button works I'm just asking specifics
 
#6 ·
The OEM clutch is a diaphragm spring setup and the Barnet Kit has three different spring strengths that can be used. I recommend the green springs. If I remember correctly, You can replace some of the half plates with full plates. My last Warrior would hook up and I'll be on one wheel with zero clutch slippage. I had the green springs installed. They do take a little more effort to pull the clutch in.

Here is a good link on the Barnett upgrade http://www.rswarrior.com/forums/13-technical-discussion/175542-barnett-sr-2-clutch-question.html

Also, do the CPS recall.
 
#5 ·
I did the Roady 5th gear with my recall about 10 years ago. It's as close as you can come to adding a sixth gear on this bike. Best mod I've ever done and the only time it is financially feasible is during the recall. Many others did Hi-comp pistons and some also did speedstar components with their recall. I would have got more done but I was cash poor at the time. Unfortunately a lot of the peoople who had their bikes worked on for the tranny recall are no longer on the forum anymore. Many of the recalled bikes are now onto their second and third owners by now. Do as much as you can, it will never be cheaper.
 
#13 ·