I have monitored the bike for the last couple thousand miles in regards to A/F curve and internal temperatures. As part of the Stage IV work I had relocated the air temp sensor onto the small aluminum plate that comes with the kit - not unlike the ones from Barons & Co for their BAK kits.
As it turns out mounting the sensor onto aluminum and a few inches away from the air intakes does have an impact to the precision of the engine mangement. Especially during slow traffic and in hot wheater things can get really out of shape. The heat coming from the cylinders heats up the air temp sensor more than the surrounding air and the ECU starts to reduce the amount of fuel injected because:
Hot air = thin air = less oxygen = must use less fuel
In reallity the air temperatur is lower and more air is delivered to the engine than the ECU calculates based on the air temp sensor. This Sunday I saw the worst case of moving A/F so far. Within about 15 min of slow stop and go traffic at the mexican border the A/F mixture changed from 12.9 to about 14.7 and above before we hit open road with enough fresh air to cool down the sensor. It took about 5 miles to get the mixture were it was supposed to be.
During that time the Exhaust gas temperatur rose by about 200 degrees compared to standard. By having this information I simply rode the bike very easy and kept the temperatures within safe limits. Pushing the bike through its paces migth have caused some serious problems.
Haveing followed that trend I am now going to come up with a redesigned air temperature sensore mount. I am going to make a plastic bracket that insulates the sensor and I will move it to an area where there is the most air being sucked by into the filters.
The stock setup should be less impacted due to the fact that the sensor is well insulated inside the plastic airbox.
I will keep you posted on the results.
As it turns out mounting the sensor onto aluminum and a few inches away from the air intakes does have an impact to the precision of the engine mangement. Especially during slow traffic and in hot wheater things can get really out of shape. The heat coming from the cylinders heats up the air temp sensor more than the surrounding air and the ECU starts to reduce the amount of fuel injected because:
Hot air = thin air = less oxygen = must use less fuel
In reallity the air temperatur is lower and more air is delivered to the engine than the ECU calculates based on the air temp sensor. This Sunday I saw the worst case of moving A/F so far. Within about 15 min of slow stop and go traffic at the mexican border the A/F mixture changed from 12.9 to about 14.7 and above before we hit open road with enough fresh air to cool down the sensor. It took about 5 miles to get the mixture were it was supposed to be.
During that time the Exhaust gas temperatur rose by about 200 degrees compared to standard. By having this information I simply rode the bike very easy and kept the temperatures within safe limits. Pushing the bike through its paces migth have caused some serious problems.
Haveing followed that trend I am now going to come up with a redesigned air temperature sensore mount. I am going to make a plastic bracket that insulates the sensor and I will move it to an area where there is the most air being sucked by into the filters.
The stock setup should be less impacted due to the fact that the sensor is well insulated inside the plastic airbox.
I will keep you posted on the results.